Phoenix Contact 5451116 Terminal Block Plug - Equivalent & Substitute Parts

Part Overview

The Phoenix Contact 5451116 is a 17-position terminal block plug with female sockets, 0.200" (5.08mm) pitch, designed for 90° free-hanging in-line applications. This component is classified as obsolete, making identification of suitable substitute parts essential for ongoing system maintenance and new design implementations. The part operates at 12A (IEC) / 12A (UL) and 630V (IEC) / 300V (UL), with screw termination and retention latches on the wire side.

Substiute Parts

5451116
Phoenix ContactIn Stock: 7935451116 Datasheet
5451116
Current Part
1792391
Phoenix ContactIn Stock: 11391792391 Datasheet
1792391
Similar

Key Parameters

Parameter Value
Manufacturer Part Number 5451116
Manufacturer Phoenix Contact
Category Terminal Blocks
Type Plug, Female Sockets
Number of Positions 17
Pitch 0.200" (5.08mm)
Plug Wire Entry 90°
Termination Style Screw
Mounting Type Free Hanging (In-Line)
Current - IEC 12A
Voltage - IEC 630V
Wire Gauge Range 12-30 AWG (0.2-2.5mm²)
Housing Material Polyamide (PA), Nylon
RoHS Status RoHS Compliant
Product Status Obsolete

Substitute Part Grouping Explanation

Substitution of the Phoenix Contact 5451116 terminal block plug is determined by strict equivalence across the following critical parameters:

  • Electrical Compatibility: Current rating (IEC: 12A minimum), voltage rating (IEC: 630V minimum), and wire gauge acceptance (12-30 AWG / 0.2-2.5mm²)
  • Mechanical Compatibility: 17-position configuration, 0.200" (5.08mm) pitch, 90° wire entry orientation, and free-hanging in-line mounting
  • Termination Interface: Screw-based termination with M3 screw size and 0.5-0.6 Nm torque specification
  • Physical Dimensions: Insulation height of 1.024" (26.01mm), wire strip length of 7mm, and female socket contact type
  • Regulatory Compliance: RoHS compliance and UL94 V-0 flammability rating

The substitute part Phoenix Contact 1792391 meets all these criteria while offering an active product status and enhanced termination technology (Rising Cage Clamp).

Parameter Comparison

Parameter 5451116 (Main Part) 1792391 (Substitute)
Manufacturer Part Number 5451116 1792391
Manufacturer Phoenix Contact Phoenix Contact
Series BCVP COMBICON MVSTBR
Product Status Obsolete Active
Type Plug, Female Sockets Plug, Female Sockets
Number of Positions 17 17
Pitch 0.200" (5.08mm) 0.200" (5.08mm)
Plug Wire Entry 90° 90°
Termination Style Screw Screw - Rising Cage Clamp
Mounting Type Free Hanging (In-Line) Free Hanging (In-Line)
Current - IEC 12A 12A
Voltage - IEC 630V 630V
Current - UL 12A 15A
Voltage - UL 300V 300V
Wire Gauge Range 12-30 AWG (0.2-2.5mm²) 12-30 AWG (0.2-2.5mm²)
Color Green Green
Contact Mating Finish Tin Tin
Features Retention Latches (Wire Side) Retention Latches (Wire Side)
Material Flammability Rating UL94 V-0 UL94 V-0
Screw Size M3 M3
Torque - Screw 0.5-0.6 Nm (4.4-5.3 Lb-In) 0.5-0.6 Nm (4.4-5.3 Lb-In)
Wire Strip Length 7mm 7mm
Insulation Height 1.024" (26.01mm) 1.024" (26.01mm)
RoHS Status RoHS Compliant RoHS Compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited)

Engineering Selection Recommendations

The Phoenix Contact 1792391 is a direct functional equivalent to the 5451116 for applications requiring a 17-position, 5.08mm pitch terminal block plug with 90° wire entry and free-hanging in-line mounting. Both parts maintain identical electrical specifications at IEC ratings (12A, 630V) and mechanical dimensions (1.024" insulation height, 7mm wire strip length).

The primary distinction is product lifecycle status: the 5451116 is obsolete, while the 1792391 is active. The 1792391 employs Rising Cage Clamp termination technology in place of standard screw termination, offering enhanced wire retention characteristics while maintaining the same M3 screw size and 0.5-0.6 Nm torque specification. The 1792391 also demonstrates improved UL current rating (15A versus 12A), providing additional margin for UL-regulated applications.

Both parts are RoHS compliant with UL94 V-0 flammability ratings and MSL 1 moisture sensitivity classification, ensuring regulatory alignment for industrial control and power distribution applications.

Frequently Asked Questions (FAQ)

Q: Can the Phoenix Contact 1792391 directly replace the 5451116 in existing installations?

A: Yes. Both parts share identical pitch (5.08mm), position count (17), wire entry angle (90°), mounting configuration (free-hanging in-line), and electrical ratings at IEC specifications (12A, 630V). Physical dimensions and screw termination parameters are equivalent, enabling direct mechanical and electrical substitution.

Q: What is the difference between the termination styles listed for these parts?

A: The 5451116 uses standard screw termination, while the 1792391 uses Screw - Rising Cage Clamp termination. Both employ M3 screws with identical torque specifications (0.5-0.6 Nm). The Rising Cage Clamp design in the 1792391 provides enhanced wire retention during the termination process.

Q: Are there packaging differences between these parts?

A: The 5451116 is listed with no specified packaging designation, while the 1792391 is supplied in bulk packaging. This distinction affects procurement and inventory management but does not impact functional compatibility.

Q: Why does the 1792391 have a higher UL current rating (15A) compared to the 5451116 (12A)?

A: The 1792391 represents a newer design iteration within the COMBICON MVSTBR series with improved electrical performance characteristics. The IEC current rating remains 12A for both parts, ensuring consistency in international standards compliance. The elevated UL rating reflects enhanced design margins in the 1792391 for North American applications.

Q: Are both parts RoHS compliant?

A: Yes. Both the 5451116 and 1792391 are RoHS compliant with UL94 V-0 flammability ratings, meeting environmental and safety requirements for industrial applications.

Q: What wire gauges are compatible with these terminal blocks?

A: Both parts accept wire gauges from 12-30 AWG (0.2-2.5mm²), with a wire strip length requirement of 7mm for proper termination.

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