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Phoenix Contact 5440240 Terminal Block Plug - Equivalent & Substitute Parts
Part Overview
The Phoenix Contact 5440240 is a 7-position terminal block plug with female sockets, 0.150" (3.81mm) pitch, designed for 270° free-hanging in-line applications. This component is classified as obsolete, making identification of compatible substitute parts essential for ongoing system maintenance and new design implementations. The part operates at 8A (IEC/UL) and 320V (IEC) / 300V (UL), supporting wire gauges from 14-30 AWG (0.2-1.5mm²).
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer | Phoenix Contact |
| Part Number | 5440240 |
| Category | Terminal Blocks |
| Type | Plug, Female Sockets |
| Number of Positions | 7 |
| Pitch | 0.150" (3.81mm) |
| Plug Wire Entry | 270° |
| Mounting Type | Free Hanging (In-Line) |
| Current Rating (IEC) | 8A |
| Voltage Rating (IEC) | 320V |
| Wire Gauge Range | 14-30 AWG (0.2-1.5mm²) |
| Termination Style | Screw |
| Housing Material | Polyamide (PA), Nylon |
| Flammability Rating | UL94 V-0 |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution eligibility for the Phoenix Contact 5440240 is determined by strict alignment of the following critical parameters:
- Connector Type & Configuration: Plug with female sockets, 7-position, single level
- Pitch & Spacing: 0.150" (3.81mm) pitch for mechanical and electrical compatibility
- Wire Entry Orientation: 270° free-hanging in-line configuration
- Electrical Ratings: Minimum 8A current capacity (IEC) and 320V voltage rating (IEC)
- Wire Gauge Compatibility: Support for 14-30 AWG (0.2-1.5mm²) wire range
- Termination Method: Screw-based termination
- Housing Material & Safety: Polyamide (PA) construction with UL94 V-0 flammability rating
- Mounting Style: Free hanging (in-line) orientation
The substitute part Phoenix Contact 1827020 meets all critical substitution criteria while maintaining functional and electrical equivalence.
Parameter Comparison
| Parameter | 5440240 (Main Part) | 1827020 (Substitute) |
|---|---|---|
| Manufacturer | Phoenix Contact | Phoenix Contact |
| Series | BCVP | COMBICON MCVW |
| Type | Plug, Female Sockets | Plug, Female Sockets |
| Number of Positions | 7 | 7 |
| Pitch | 0.150" (3.81mm) | 0.150" (3.81mm) |
| Plug Wire Entry | 270° | 270° |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Termination Style | Screw | Screw - Rising Cage Clamp |
| Current Rating (IEC) | 8A | 8A |
| Voltage Rating (IEC) | 320V | 320V |
| Current Rating (UL) | 8A | 8A |
| Voltage Rating (UL) | 300V | 300V |
| Wire Gauge Range (AWG) | 14-30 AWG | 14-30 AWG |
| Wire Gauge Range (mm²) | 0.2-1.5mm² | 0.14-1.5mm² |
| Contact Mating Finish | Tin | Tin |
| Housing Material | Polyamide (PA), Nylon | Polyamide (PA), Nylon |
| Flammability Rating | UL94 V-0 | UL94 V-0 |
| Screw Size | M2 | M2 |
| Insulation Height | 0.752" (19.10mm) | 0.752" (19.10mm) |
| Product Status | Obsolete | Active |
| RoHS Status | RoHS Compliant | ROHS3 Compliant |
| MSL Rating | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
The Phoenix Contact 1827020 is a direct functional equivalent to the obsolete 5440240. Both components share identical electrical ratings (8A/320V IEC), mechanical configuration (7-position, 3.81mm pitch, 270° entry), and safety certifications (UL94 V-0).
The 1827020 offers the advantage of active product status, ensuring long-term availability and supply chain continuity. The component carries ROHS3 compliance and REACH unaffected status, meeting current regulatory requirements. The rising cage clamp termination method in the 1827020 provides enhanced wire retention compared to standard screw termination, while maintaining M2 screw compatibility and identical insulation height specifications.
For applications currently using the 5440240, transition to the 1827020 is supported by matching electrical performance, identical pitch and connector geometry, and equivalent safety ratings.
Frequently Asked Questions (FAQ)
Q: Can the Phoenix Contact 1827020 directly replace the 5440240 in existing applications?
A: Yes. Both components share identical pitch (3.81mm), position count (7), wire entry orientation (270°), electrical ratings (8A/320V IEC), wire gauge support (14-30 AWG), and housing material specifications. Mechanical and electrical compatibility is confirmed.
Q: What is the difference between standard screw termination and rising cage clamp termination?
A: The 1827020 uses rising cage clamp termination, which provides positive wire retention through a spring-loaded mechanism. Standard screw termination (5440240) relies on manual screw tightening. Both methods achieve equivalent electrical performance and current capacity at M2 screw specifications.
Q: Are there wire gauge compatibility differences between these parts?
A: The 5440240 supports 0.2-1.5mm² wire gauge, while the 1827020 supports 0.14-1.5mm². The 1827020 accommodates a slightly wider lower range. For applications using 14-30 AWG (0.2-1.5mm²), both parts are fully compatible.
Q: Why is the 5440240 listed as obsolete?
A: The 5440240 belongs to the legacy BCVP series. Phoenix Contact has transitioned this product line to the active COMBICON MCVW series, represented by the 1827020. The 1827020 provides equivalent functionality with current manufacturing support and regulatory compliance.
Q: What compliance certifications apply to both parts?
A: Both components carry UL94 V-0 flammability rating, M2 screw specifications, and MSL 1 (unlimited) moisture sensitivity ratings. The 1827020 additionally carries ROHS3 compliance and REACH unaffected status, meeting current environmental regulations.
Q: Are there packaging differences between these parts?
A: The 5440240 is supplied in standard packaging, while the 1827020 is supplied in bulk packaging. This does not affect component functionality or electrical performance.
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