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Phoenix Contact 5440208 Terminal Block Plug - Equivalent & Substitute Parts
Part Overview
The Phoenix Contact 5440208 is a 3-position terminal block plug with female sockets, 0.150" (3.81mm) pitch, designed for 270° free-hanging in-line applications. This component is classified as obsolete, making identification of compatible substitute parts essential for ongoing system maintenance and new design implementations. The part operates at 8A (IEC/UL) and 320V (IEC) / 300V (UL), supporting wire gauges from 14-30 AWG (0.2-1.5mm²).
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 5440208 |
| Manufacturer | Phoenix Contact |
| Category | Terminal Blocks |
| Series | BCVP |
| Type | Plug, Female Sockets |
| Number of Positions | 3 |
| Pitch | 0.150" (3.81mm) |
| Plug Wire Entry | 270° |
| Mounting Type | Free Hanging (In-Line) |
| Current Rating (IEC) | 8A |
| Voltage Rating (IEC) | 320V |
| Wire Gauge Range | 14-30 AWG (0.2-1.5mm²) |
| Termination Style | Screw |
| Housing Material | Polyamide (PA), Nylon |
| Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS Compliant |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution eligibility for the Phoenix Contact 5440208 is determined by strict alignment of the following critical parameters:
- Connector Type & Configuration: Plug with female sockets, 3-position, 0.150" (3.81mm) pitch
- Electrical Ratings: Minimum 8A current capacity (IEC), minimum 320V voltage rating (IEC)
- Wire Compatibility: Support for 14-30 AWG wire gauge range
- Mechanical Interface: 270° free-hanging in-line mounting orientation
- Termination Method: Screw-based wire termination
- Material & Safety: Polyamide housing with UL94 V-0 flammability rating
- Regulatory Compliance: RoHS compliance status
The substitute part Phoenix Contact 1826982 meets all critical substitution criteria. It maintains identical pitch, position count, electrical ratings, wire gauge compatibility, and mounting configuration. Differences in termination mechanism (rising cage clamp vs. standard screw) and series designation (COMBICON MCVW vs. BCVP) do not preclude functional equivalence, as both achieve the same electrical and mechanical interface requirements.
Parameter Comparison
| Parameter | 5440208 (Main Part) | 1826982 (Substitute) |
|---|---|---|
| Manufacturer | Phoenix Contact | Phoenix Contact |
| Type | Plug, Female Sockets | Plug, Female Sockets |
| Number of Positions | 3 | 3 |
| Pitch | 0.150" (3.81mm) | 0.150" (3.81mm) |
| Plug Wire Entry | 270° | 270° |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Current Rating (IEC) | 8A | 8A |
| Voltage Rating (IEC) | 320V | 320V |
| Current Rating (UL) | 8A | 8A |
| Voltage Rating (UL) | 300V | 300V |
| Wire Gauge Range (AWG) | 14-30 AWG | 14-30 AWG |
| Wire Gauge Range (mm²) | 0.2-1.5mm² | 0.14-1.5mm² |
| Termination Style | Screw | Screw - Rising Cage Clamp |
| Housing Material | Polyamide (PA), Nylon | Polyamide (PA), Nylon |
| Flammability Rating | UL94 V-0 | UL94 V-0 |
| Screw Size | M2 | M2 |
| Insulation Height | 0.752" (19.10mm) | 0.752" (19.10mm) |
| RoHS Status | RoHS Compliant | ROHS3 Compliant |
| Product Status | Obsolete | Active |
Engineering Selection Recommendations
The Phoenix Contact 1826982 is the qualified substitute for the obsolete 5440208 based on the following engineering criteria:
Electrical Equivalence: Both parts maintain identical current (8A IEC/UL) and voltage ratings (320V IEC, 300V UL), ensuring no derating or circuit redesign is required.
Mechanical Compatibility: Identical pitch (3.81mm), position count (3), and mounting orientation (270° free-hanging in-line) guarantee direct mechanical interface compatibility with existing connector receptacles and PCB layouts.
Wire Gauge Compatibility: The 1826982 supports the full 14-30 AWG range of the 5440208, with extended lower-end support (0.14mm² vs. 0.2mm²), providing equivalent or superior wire accommodation.
Regulatory Compliance: Both parts carry UL94 V-0 flammability certification and RoHS compliance status. The 1826982 achieves ROHS3 compliance, representing current regulatory alignment.
Product Status Advantage: The 1826982 maintains active product status, ensuring long-term availability and supply chain continuity compared to the obsolete 5440208.
Termination Mechanism Difference: The 1826982 employs rising cage clamp termination versus standard screw termination in the 5440208. This represents a functional enhancement in wire retention and ease of installation, with no negative impact on electrical or mechanical performance.
Frequently Asked Questions (FAQ)
Q: Can the Phoenix Contact 1826982 directly replace the 5440208 in existing applications?
A: Yes. The 1826982 maintains identical electrical ratings (8A, 320V IEC), mechanical pitch (3.81mm), position configuration (3-position), and mounting orientation (270° free-hanging). Direct substitution is supported without circuit modification.
Q: What is the significance of the different termination styles (screw vs. rising cage clamp)?
A: Both termination methods achieve equivalent electrical connection and mechanical retention. The rising cage clamp in the 1826982 provides enhanced wire retention and simplified installation compared to standard screw termination. This represents a design improvement with no compatibility impact.
Q: Are there wire gauge compatibility concerns between the two parts?
A: No. The 1826982 supports the full 14-30 AWG range specified for the 5440208. The extended lower-end specification (0.14mm² vs. 0.2mm²) in the 1826982 provides additional flexibility for fine-gauge wire applications.
Q: Does the ROHS3 compliance of the 1826982 affect compatibility with RoHS-compliant systems?
A: No. ROHS3 compliance represents current regulatory alignment and is fully compatible with systems designed for RoHS compliance. The 1826982 meets or exceeds all RoHS requirements applicable to the 5440208.
Q: What is the packaging difference between these parts?
A: The 5440208 is supplied in standard packaging, while the 1826982 is supplied in bulk packaging. This difference affects order quantities and logistics but does not impact component functionality or performance.
Q: Why is the 5440208 classified as obsolete?
A: The 5440208 has been superseded by the 1826982 within the Phoenix Contact product portfolio. The 1826982 offers equivalent functionality with enhanced termination technology and current regulatory compliance, making it the recommended active alternative.
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