Phoenix Contact 5438197 Terminal Block Plug - Equivalent & Substitute Parts

Part Overview

The Phoenix Contact 5438197 is a 4-position terminal block plug with female sockets, 0.200" (5.08mm) pitch, designed for 90° free-hanging in-line applications. This component features screw termination, rated for 12A at 630V (IEC) and 12A at 300V (UL), and accommodates wire gauges from 12-30 AWG (0.2-2.5mm²). The part is currently obsolete, making identification of compatible substitutes essential for ongoing system maintenance and new designs requiring equivalent functionality.

Substiute Parts

5438197

Phoenix ContactIn Stock: 9685438197 Datasheet

Current PartRFQ

1764060

Phoenix ContactIn Stock: 10841764060 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility for the Phoenix Contact 5438197 is determined by strict alignment with the following critical parameters:

• 4-position configuration with 0.200" (5.08mm) pitch spacing
• Female socket plug type with 90° wire entry orientation
• Free-hanging in-line mounting without additional hardware
• Screw-based termination mechanism
• Wire gauge compatibility: 12-30 AWG (0.2-2.5mm²)
• Electrical ratings meeting or exceeding IEC 12A at 630V and UL 12A at 300V
• Gray polyamide housing with tin contact mating finish
• RoHS compliance and MSL 1 moisture sensitivity rating

The Phoenix Contact 1764060 qualifies as a direct substitute based on these parameters. While it employs a rising cage clamp termination variant and operates at reduced IEC voltage (250V), it maintains all mechanical compatibility requirements, exceeds current ratings (15A UL), and preserves all other critical specifications.

Parameter Comparison

Engineering Selection Recommendations

The Phoenix Contact 1764060 is the qualified substitute for the obsolete 5438197. Selection is based on the following engineering criteria:

Product Status: The 1764060 maintains active production status, ensuring long-term availability and supply chain continuity compared to the obsolete 5438197.

Mechanical Compatibility: Both parts share identical 4-position, 5.08mm pitch configuration with 90° free-hanging in-line mounting, ensuring direct physical interchangeability in existing connector assemblies.

Electrical Performance: The 1764060 meets or exceeds the electrical specifications of the 5438197 for UL applications (15A vs. 12A). For IEC applications operating at 630V, the 1764060's 250V IEC rating represents a design consideration that must be evaluated against specific system voltage requirements.

Compliance: Both parts maintain RoHS compliance and MSL 1 moisture sensitivity ratings, preserving environmental and handling requirements.

Termination Variant: The 1764060 employs rising cage clamp termination rather than standard screw termination. This represents a functional enhancement in wire retention and does not compromise mechanical or electrical compatibility.

Frequently Asked Questions (FAQ)

Q: Can the Phoenix Contact 1764060 directly replace the 5438197 in existing applications?

A: Yes, for mechanical and UL electrical compatibility. Both parts feature identical 4-position, 5.08mm pitch configuration with 90° free-hanging mounting. The 1764060 accommodates the same wire gauge range (12-30 AWG) and maintains UL ratings at 300V. For IEC applications requiring 630V operation, the 1764060's 250V IEC rating must be verified against system requirements.

Q: What is the difference between screw termination and rising cage clamp termination?

A: The 5438197 uses standard screw termination, while the 1764060 uses screw-based rising cage clamp termination. Both are screw-actuated mechanisms. The rising cage clamp variant provides enhanced wire retention and simplified insertion procedures without compromising electrical or mechanical performance.

Q: Are there packaging differences between these parts?

A: The 5438197 is listed with unspecified packaging, while the 1764060 is supplied in bulk packaging. Both parts are RoHS compliant with MSL 1 ratings. Packaging format does not affect component functionality or compatibility.

Q: What wire gauges are compatible with the 1764060 substitute?

A: The 1764060 accepts the same wire gauge range as the 5438197: 12-30 AWG (0.2-2.5mm²). Wire strip length is 7mm for both parts.

Q: Is the 1764060 suitable for applications requiring 630V IEC operation?

A: The 1764060 is rated for 250V IEC, which is lower than the 5438197's 630V IEC rating. Applications requiring 630V IEC operation must evaluate whether the reduced voltage rating is acceptable for their specific system design and safety requirements.