Amphenol ICC 54202-T0807PLF Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 54202-T0807PLF is a surface mount rectangular connector header with 14 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This BERGSTIK® series component features male pins with tin-plated phosphor bronze contacts rated for 3A continuous current and operates across -65°C to 130°C. The part is actively manufactured and RoHS compliant with UL94 V-0 flammability rating.

Substitute parts are necessary when the original part becomes unavailable, when alternative packaging formats are required for manufacturing processes, or when design specifications allow for functionally equivalent alternatives from different manufacturers.

Key Parameters

Parameter	54202-T0807PLF
Connector Type	Header
Contact Type	Male Pin
Number of Positions	14
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Surface Mount
Termination	Solder
Contact Length - Mating	0.230" (5.84mm)
Insulation Height	0.100" (2.54mm)
Contact Shape	Square
Contact Material	Phosphor Bronze
Contact Finish - Mating	Tin
Current Rating	3A
Operating Temperature	-65°C ~ 130°C
Material Flammability Rating	UL94 V-0
RoHS Status	RoHS Compliant
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict alignment with the following core parameters:

Connector type (Header with male pins)
Number of positions (14) and row configuration (2 rows)
Mating pitch (0.100" / 2.54mm) and row spacing (0.100" / 2.54mm)
Surface mount termination with solder connection
Contact length at mating interface (0.230" / 5.84mm)
Insulation height (0.100" / 2.54mm)
Square contact shape
Operating temperature range compatibility
Current rating (3A minimum)
UL94 V-0 flammability rating

Substitute parts from TE Connectivity (146130-6, 5-146130-6) and Samtec (TSM-107 series) meet these core electrical and mechanical parameters. Variations in contact finish thickness, insulation material composition, and packaging format do not affect functional interchangeability in the connector interface.

Parameter Comparison

Parameter	54202-T0807PLF	146130-6	5-146130-6	TSM-107-01-L-DV	TSM-107-01-L-DV-006-P-TR	TSM-107-01-L-DV-A	TSM-107-01-L-DV-A-P-TR	TSM-107-01-L-DV-P-TR	TSM-107-01-L-DV-TR	TSM-107-01-S-DV	TSM-107-01-S-DV-A
Connector Type	Header	Header, Breakaway	Header, Breakaway	Header, Cuttable	Header, Cuttable	Header, Cuttable	Header, Cuttable	Header, Cuttable	Header, Cuttable	Header, Cuttable	Header, Cuttable
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Number of Positions	14	14	14	14	14	14	14	14	14	14	14
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount
Termination	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square
Operating Temperature	-65°C ~ 130°C	-65°C ~ 125°C	-65°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
RoHS Status	RoHS Compliant	RoHS non-compliant	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Product Status	Active	Obsolete	Active	Active	Active	Active	Active	Active	Active	Active	Active
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)

Engineering Selection Recommendations

TE Connectivity 146130-6 (Obsolete): This part meets core mechanical and electrical parameters but carries obsolete product status. Use only when existing inventory is available and long-term supply is not required. RoHS non-compliance may restrict use in regulated applications.

TE Connectivity 5-146130-6 (Active): Functionally equivalent to 146130-6 with active product status. Maintains RoHS non-compliant designation. Suitable for applications where RoHS compliance is not mandated. Tube packaging format matches the original part.

Samtec TSM-107 Series (Active, RoHS3 Compliant): All TSM-107-01-L-DV variants provide active product status with ROHS3 compliance, exceeding the original part's RoHS compliance level. Operating temperature range is -55°C to 125°C, which is narrower than the original -65°C to 130°C specification. Select based on packaging requirements:

TSM-107-01-L-DV: Tube packaging, standard configuration
TSM-107-01-L-DV-006-P-TR: Tape & Reel with Pick and Place feature, 13 positions loaded
TSM-107-01-L-DV-A: Tube packaging with Board Guide feature
TSM-107-01-L-DV-A-P-TR: Tape & Reel with Board Guide and Pick and Place features
TSM-107-01-L-DV-P-TR: Cut Tape & Digi-Reel with Pick and Place feature, highest inventory availability
TSM-107-01-L-DV-TR: Tape & Reel standard configuration
TSM-107-01-S-DV: Tube packaging with thicker gold plating (30.0µin vs 10.0µin)
TSM-107-01-S-DV-A: Tube packaging with Board Guide and thicker gold plating

Frequently Asked Questions (FAQ)

Q: Can I use TSM-107 series parts as direct replacements for the 54202-T0807PLF?

A: Yes, for applications operating within -55°C to 125°C. The TSM-107 series meets all core mechanical and electrical parameters: 14 positions, 2 rows, 0.100" pitch, surface mount solder termination, and square male pin contacts. If your application requires the full -65°C to 130°C temperature range of the original part, the TE Connectivity 5-146130-6 is the appropriate substitute.

Q: What is the difference between TSM-107-01-L-DV and TSM-107-01-S-DV?

A: Both parts are functionally identical in connector interface. The primary difference is contact finish thickness: TSM-107-01-L-DV has 10.0µin (0.25µm) gold plating on mating contacts, while TSM-107-01-S-DV has 30.0µin (0.76µm) gold plating. The thicker plating in the S variant provides enhanced wear resistance for high-cycle mating applications.

Q: Which packaging format should I select for automated assembly?

A: For pick-and-place assembly, select parts with the "-P-TR" suffix (Tape & Reel with Pick and Place feature): TSM-107-01-L-DV-006-P-TR, TSM-107-01-L-DV-A-P-TR, or TSM-107-01-L-DV-P-TR. The TSM-107-01-L-DV-P-TR offers the highest inventory availability (1,000,400 pcs) in this category.

Q: Are the TE Connectivity parts RoHS compliant?

A: The 146130-6 and 5-146130-6 are RoHS non-compliant. If RoHS compliance is required, use the Samtec TSM-107 series, which carries ROHS3 compliance status.

Q: What does "Cuttable" mean on the Samtec parts?

A: Cuttable indicates the connector header can be cut to shorter lengths while maintaining functionality. This feature provides design flexibility for applications requiring fewer than 14 positions without requiring custom part orders.

Q: Does the Board Guide feature affect connector compatibility?

A: No. The Board Guide feature (TSM-107-01-L-DV-A variants) is a mechanical aid for PCB assembly alignment and does not affect electrical or mating interface compatibility with standard connector housings.

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