Amphenol ICC 54202-S0807ALF Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 54202-S0807ALF is a surface mount rectangular connector header with 14 positions at 2.54mm pitch, configured as a 2-row board-to-board connector. This BERGSTIK® series component features male pins with gold-plated mating contacts and tin-plated posts, designed for solder termination with push-pull fastening. The part is Active status, RoHS Compliant, and rated for operating temperatures from -65°C to 130°C. Equivalent and substitute parts are identified based on matching electrical and mechanical parameters including pitch, position count, row configuration, contact geometry, and mounting type.

Key Parameters

Parameter	54202-S0807ALF
Connector Type	Header
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	14
Number of Rows	2
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Surface Mount
Termination	Solder
Contact Shape	Square
Contact Material	Phosphor Bronze
Insulation Material	Not specified
Contact Finish - Mating	Gold or Gold, GXT™
Contact Finish - Post	Tin
Operating Temperature	-65°C ~ 130°C
Current Rating	3A
Material Flammability Rating	UL94 V-0
RoHS Status	RoHS Compliant
MSL Rating	1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts for the 54202-S0807ALF are qualified based on the following core parameters that determine functional equivalence:

Critical Matching Parameters:

Pitch - Mating: 0.100" (2.54mm)
Number of Positions: 14
Number of Rows: 2
Row Spacing - Mating: 0.100" (2.54mm)
Contact Type: Male Pin
Mounting Type: Surface Mount
Termination: Solder
Contact Shape: Square
Contact Material: Phosphor Bronze
Contact Finish - Mating: Gold
Contact Finish - Post: Tin
Material Flammability Rating: UL94 V-0
MSL Rating: 1 (Unlimited)

The Samtec TSM series connectors meet these core electrical and mechanical requirements. Variations in packaging format (Tube, Tape & Reel, Cut Tape & Digi-Reel), contact finish thickness, insulation material composition, and optional features (Board Guide, Pick and Place) do not affect functional substitution for board-level connectivity applications. Operating temperature ranges differ between the main part (-65°C ~ 130°C) and substitute parts (-55°C ~ 125°C); selection depends on application thermal requirements.

Parameter Comparison

Parameter	54202-S0807ALF	TSM-107-01-L-DV	TSM-107-01-L-DV-006-P-TR	TSM-107-01-L-DV-A	TSM-107-01-L-DV-A-P-TR	TSM-107-01-L-DV-P-TR	TSM-107-01-L-DV-TR	TSM-107-01-S-DV	TSM-107-01-S-DV-A	TSM-107-01-S-DV-P	TSM-107-01-S-DV-P-TR
Connector Type	Header	Header, Cuttable	Header, Cuttable	Header, Cuttable	Header, Cuttable	Header, Cuttable	Header, Cuttable	Header, Cuttable	Header, Cuttable	Header, Cuttable	Header, Cuttable
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	14	14	14	14	14	14	14	14	14	14	14
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount
Termination	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Material	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Gold	Gold	Gold	Gold	Gold	Gold	Gold
Contact Finish - Post	Tin	Tin	Tin	Tin	Tin	Tin	Tin	Tin	Tin	Tin	Tin
Operating Temperature	-65°C ~ 130°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
RoHS Status	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
MSL Rating	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Packaging	Tape & Reel (TR)	Tube	Tape & Reel (TR)	Tube	Tape & Reel (TR)	Cut Tape (CT) & Digi-Reel®	Tape & Reel (TR)	Tube	Tube	Tube	Tape & Reel (TR)
Insulation Material	Not specified	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)
Contact Finish Thickness - Mating	15.0µin (0.38µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	30.0µin (0.76µm)	30.0µin (0.76µm)	30.0µin (0.76µm)	30.0µin (0.76µm)
Positions Loaded	All	All	13	All	All	All	All	All	All	All	All

Engineering Selection Recommendations

All listed Samtec TSM-107 series connectors are Active status products with ROHS3 Compliant certification and MSL 1 rating, meeting the compliance requirements of the 54202-S0807ALF. Selection among substitute parts depends on application-specific requirements:

Packaging Considerations: The 54202-S0807ALF is supplied in Tape & Reel format. Equivalent packaging options include TSM-107-01-L-DV-006-P-TR, TSM-107-01-L-DV-A-P-TR, TSM-107-01-L-DV-P-TR, TSM-107-01-L-DV-TR, and TSM-107-01-S-DV-P-TR. Tube packaging variants (TSM-107-01-L-DV, TSM-107-01-L-DV-A, TSM-107-01-S-DV, TSM-107-01-S-DV-A, TSM-107-01-S-DV-P) are available for manual assembly applications.

Operating Temperature Range: The 54202-S0807ALF operates from -65°C to 130°C. All Samtec TSM-107 substitutes operate from -55°C to 125°C. Applications requiring the full -65°C lower temperature limit or 130°C upper limit must retain the original part.

Contact Finish Thickness: The 54202-S0807ALF specifies 15.0µin (0.38µm) mating contact finish. TSM-107-01-L-DV variants provide 10.0µin (0.25µm), while TSM-107-01-S-DV variants provide 30.0µin (0.76µm). Contact finish thickness does not affect functional compatibility for standard board-to-board applications.

Positions Loaded: TSM-107-01-L-DV-006-P-TR is loaded with 13 positions instead of 14. This variant is not suitable for applications requiring all 14 positions.

Optional Features: Board Guide and Pick and Place features are available on select variants and do not affect electrical or mechanical compatibility.

Frequently Asked Questions (FAQ)

Q: Can TSM-107 series connectors directly replace the 54202-S0807ALF?

A: Yes, all listed Samtec TSM-107 variants are functionally equivalent for board-to-board connectivity. They share identical pitch (2.54mm), position count (14), row configuration (2 rows), contact geometry (square male pins), and termination method (solder). Compliance ratings (UL94 V-0, ROHS3, MSL 1) are equivalent or superior to the original part.

Q: What is the difference between TSM-107-01-L-DV and TSM-107-01-S-DV?

A: The primary difference is contact finish thickness. TSM-107-01-L-DV provides 10.0µin (0.25µm) gold plating on mating contacts, while TSM-107-01-S-DV provides 30.0µin (0.76µm). Both are functionally equivalent; selection depends on application wear resistance requirements and cost considerations.

Q: Why do some TSM-107 variants have different operating temperature ranges?

A: The 54202-S0807ALF operates from -65°C to 130°C, while all Samtec TSM-107 substitutes operate from -55°C to 125°C. This difference reflects material and design variations between manufacturers. Applications operating below -55°C or above 125°C must use the original 54202-S0807ALF.

Q: What is the significance of the "Cuttable" designation on TSM-107 connectors?

A: The Cuttable feature allows the connector strip to be cut to custom lengths during assembly. This does not affect compatibility with standard 14-position applications and does not impact electrical performance.

Q: Can I substitute TSM-107-01-L-DV-006-P-TR for the 54202-S0807ALF?

A: TSM-107-01-L-DV-006-P-TR is loaded with 13 positions instead of 14. It is not suitable for applications requiring all 14 positions. Use TSM-107-01-L-DV-P-TR or other fully-loaded variants instead.

Q: What packaging formats are available for the TSM-107 substitutes?

A: Samtec TSM-107 connectors are supplied in Tube, Tape & Reel (TR), and Cut Tape & Digi-Reel formats. The 54202-S0807ALF equivalent in Tape & Reel format is TSM-107-01-L-DV-006-P-TR, TSM-107-01-L-DV-A-P-TR, TSM-107-01-L-DV-P-TR, TSM-107-01-L-DV-TR, or TSM-107-01-S-DV-P-TR. Tube variants are available for lower-volume or manual assembly applications.

Q: Are all TSM-107 variants RoHS compliant?

A: Yes, all listed Samtec TSM-107 variants are ROHS3 Compliant. The original 54202-S0807ALF is RoHS Compliant. Both certifications meet current regulatory requirements for lead-free electronics manufacturing.

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