Amphenol ICC 54202-S08-07 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 54202-S08-07 is a surface mount rectangular connector header with 14 positions arranged in 2 rows at 0.100" (2.54mm) pitch, part of the BERGSTIK® series. This connector features male pins with gold or GXT™ contact finish, unshrouded design, and push-pull fastening for board-to-board applications. The part is classified as obsolete, making equivalent substitutes necessary for ongoing production and maintenance applications.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	14
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Surface Mount
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict alignment with the following core parameters:

Connector Type & Contact Configuration: Header with male pins
Position Count & Arrangement: 14 positions in 2 rows
Pitch Specification: 0.100" (2.54mm) mating pitch and row spacing
Mounting Technology: Surface mount solder termination
Fastening Mechanism: Push-pull fastening
Contact Geometry: Square contact shape
Flammability Compliance: UL94 V-0 rating
Environmental Classification: MSL 1 (Unlimited)

Substitute parts must match all core parameters. Secondary variations in contact finish, insulation material, contact length, and operating temperature range are permissible when the primary electrical and mechanical interfaces remain identical.

Parameter Comparison

Part Number	Manufacturer	Series	Positions	Pitch	Rows	Contact Type	Mounting	Fastening	Contact Shape	UL94 Rating	Product Status	RoHS Status
54202-S08-07	Amphenol ICC	BERGSTIK®	14	0.100"	2	Male Pin	Surface Mount	Push-Pull	Square	V-0	Obsolete	Non-compliant
146130-6	TE Connectivity AMP	AMPMODU Mod II	14	0.100"	2	Male Pin	Surface Mount	Push-Pull	Square	V-0	Obsolete	Non-compliant
5-146130-6	TE Connectivity AMP	AMPMODU Mod II	14	0.100"	2	Male Pin	Surface Mount	Push-Pull	Square	V-0	Active	Non-compliant
5-146134-6	TE Connectivity AMP	AMPMODU Mod II	14	0.100"	2	Male Pin	Surface Mount	Push-Pull	Square	V-0	Active	Compliant
802-10-014-30-052000	Mill-Max Manufacturing	802	14	0.100"	2	Male Pin	Surface Mount	Push-Pull	Circular	V-0	Active	Compliant
GBC07DABN-M30	Sullins Connector Solutions	-	14	0.100"	2	Male Pin	Surface Mount	Push-Pull	Square	V-0	Active	Compliant
HW-07-16-F-D-251-SM	Samtec Inc.	Flex Stack, HW	14	0.100"	2	Male Pin	Surface Mount	Push-Pull	Square	V-0	Active	Compliant
HW-07-16-F-D-255-SM	Samtec Inc.	Flex Stack, HW	14	0.100"	2	Male Pin	Surface Mount	Push-Pull	Square	V-0	Active	Compliant
HW-07-16-F-D-265-SM	Samtec Inc.	Flex Stack, HW	14	0.100"	2	Male Pin	Surface Mount	Push-Pull	Square	V-0	Active	Compliant
HW-07-16-F-D-270-SM	Samtec Inc.	Flex Stack, HW	14	0.100"	2	Male Pin	Surface Mount	Push-Pull	Square	V-0	Active	Compliant
HW-07-16-F-D-280-SM	Samtec Inc.	Flex Stack, HW	14	0.100"	2	Male Pin	Surface Mount	Push-Pull	Square	V-0	Active	Compliant

Engineering Selection Recommendations

Primary Substitutes (Active Status, RoHS Compliant)

The TE Connectivity 5-146134-6 and Sullins GBC07DABN-M30 are the preferred substitutes. Both maintain active product status with full RoHS compliance, ensuring long-term availability and regulatory alignment. The 5-146134-6 is packaged in tube format and features tin contact finish on both mating and post surfaces. The GBC07DABN-M30 offers phosphor bronze contact material with gold mating finish and tin post finish, rated for -65°C to 150°C operation.

Secondary Substitutes (Active Status, RoHS Compliant)

The Samtec Flex Stack series (HW-07-16-F-D-251-SM through HW-07-16-F-D-280-SM) provides active alternatives with RoHS compliance. These connectors feature variable stack heights (0.251" to 0.280") to accommodate different PCB spacing requirements while maintaining identical pitch and position configuration. All variants feature gold contact finish on mating surfaces.

Alternative Substitute (Active Status, RoHS Compliant, Circular Contacts)

The Mill-Max 802-10-014-30-052000 is an active RoHS-compliant alternative with circular contact geometry instead of square. This part maintains all core electrical and mechanical parameters but differs in contact shape, which may affect mating force and contact resistance characteristics in specific applications.

Obsolete Alternatives (Not Recommended for New Designs)

The TE Connectivity 146130-6 and 5-146130-6 (non-tube variant) remain available but are classified as obsolete. While functionally equivalent, these parts lack RoHS compliance and should not be selected for new production designs.

Frequently Asked Questions (FAQ)

Q: Can the 54202-S08-07 be directly replaced with any of these substitutes?

A: Yes, all listed substitutes maintain the core electrical and mechanical interface specifications: 14 positions, 0.100" pitch, 2-row configuration, surface mount solder termination, and push-pull fastening. Direct PCB footprint compatibility is assured for all substitutes.

Q: What is the difference between the TE Connectivity 146130-6 and 5-146130-6?

A: The primary difference is packaging. The 146130-6 is supplied without specified packaging, while the 5-146130-6 is packaged in tube format. Both are electrically and mechanically identical AMPMODU Mod II connectors with identical contact specifications.

Q: Why do the Samtec HW-07-16 variants have different part numbers?

A: The suffix designations (-251-SM, -255-SM, -265-SM, -270-SM, -280-SM) indicate different stack heights, ranging from 0.251" to 0.280". Stack height determines the vertical spacing between the PCB surface and the mating interface. Selection depends on the specific PCB layout and clearance requirements.

Q: Is the Mill-Max 802-10-014-30-052000 fully compatible despite having circular contacts?

A: The circular contact geometry of the Mill-Max part differs from the square contacts of the original 54202-S08-07. While the pitch, position count, and mounting interface remain identical, circular contacts may exhibit different mating force and contact resistance. Electrical performance remains within standard specifications for 14-position 0.100" pitch headers.

Q: Which substitute offers the best RoHS compliance and long-term availability?

A: The TE Connectivity 5-146134-6 and Sullins GBC07DABN-M30 both carry active product status with full RoHS compliance, ensuring continued manufacturing and supply chain support. The 5-146134-6 is available in tube packaging with 2,164 units in stock.

Q: Are there operating temperature differences between substitutes?

A: Yes. The original 54202-S08-07 does not specify an operating temperature range. The TE Connectivity AMPMODU Mod II variants (146130-6, 5-146130-6, 5-146134-6) operate from -65°C to 125°C. The Sullins GBC07DABN-M30 extends to -65°C to 150°C. The Samtec Flex Stack and Mill-Max 802 series do not specify operating temperature ranges in the provided data.

Q: What is the significance of contact finish specifications?

A: Contact finish affects electrical performance and environmental resistance. The original part specifies gold or GXT™ finish. Substitutes offer gold, tin, or tin-lead finishes. Gold finishes (0.38µm to 0.76µm thickness) provide superior corrosion resistance. Tin finishes (2.54µm thickness) offer cost efficiency with adequate performance in controlled environments. Selection depends on application environmental exposure and contact resistance requirements.

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