54202-G08-07 Rectangular Connector Header Surface Mount 14 Position 2.54mm

Part Overview

The 54202-G08-07 is a surface mount rectangular connector header manufactured by Amphenol ICC (FCI) in the BERGSTIK® series. This connector features 14 positions arranged in 2 rows with 0.100" (2.54mm) pitch spacing, designed for board-to-board applications with push-pull fastening and solder termination. The part is classified as obsolete, necessitating identification of active equivalent and substitute components that maintain electrical and mechanical compatibility for new designs or production continuity.

Key Parameters

Parameter	Specification
Manufacturer Part Number	54202-G08-07
Manufacturer	Amphenol ICC (FCI)
Series	BERGSTIK®
Product Status	Obsolete
Connector Type	Header
Contact Type	Male Pin
Number of Positions	14
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Surface Mount
Termination	Solder
Fastening Type	Push-Pull
Contact Length - Mating	0.230" (5.84mm)
Insulation Height	0.100" (2.54mm)
Contact Shape	Square
Contact Finish - Mating	Gold or Gold, GXT™
Contact Material	Phosphor Bronze
Operating Temperature	-65°C ~ 130°C
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Current Rating	3A
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 54202-G08-07 is determined by the following critical parameters:

Primary Matching Criteria:

Number of Positions: 14
Number of Rows: 2
Pitch - Mating: 0.100" (2.54mm)
Row Spacing - Mating: 0.100" (2.54mm)
Connector Type: Header
Contact Type: Male Pin
Mounting Type: Surface Mount
Termination: Solder
Fastening Type: Push-Pull
Material Flammability Rating: UL94 V-0
Current Rating: 3A
Moisture Sensitivity Level: 1 (Unlimited)

Secondary Compatibility Parameters:

Contact Length - Mating: 0.230" (5.84mm) or equivalent
Insulation Height: 0.100" (2.54mm) or 0.090" (2.29mm)
Contact Shape: Square or Circular
Contact Material: Phosphor Bronze or Copper Alloy
Operating Temperature Range: Minimum -65°C ~ 125°C or higher

Substitute parts must satisfy all primary matching criteria. Variations in contact finish, insulation material, and product status are permissible when electrical and mechanical interfaces remain compatible.

Parameter Comparison

Parameter	54202-G08-07	54202-G0807LF	146130-6	5-146130-6	5-146134-6	802-10-014-30-052000	GBC07DABN-M30	HW-07-16-F-D-251-SM	HW-07-16-F-D-255-SM	HW-07-16-F-D-265-SM	HW-07-16-F-D-270-SM
Manufacturer	Amphenol ICC (FCI)	Amphenol ICC (FCI)	TE Connectivity AMP	TE Connectivity AMP	TE Connectivity AMP	Mill-Max Manufacturing	Sullins Connector Solutions	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Product Status	Obsolete	Active	Obsolete	Active	Active	Active	Active	Active	Active	Active	Active
Number of Positions	14	14	14	14	14	14	14	14	14	14	14
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Connector Type	Header	Header	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header	Header, Breakaway	Header Spacer	Header Spacer	Header Spacer	Header Spacer
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount
Termination	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	Not specified	0.230" (5.84mm)	0.129" (3.277mm)	0.125" (3.175mm)	0.115" (2.921mm)	0.110" (2.794mm)
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.271" (6.88mm)	0.100" (2.54mm)	0.251" (6.375mm)	0.255" (6.477mm)	0.265" (6.731mm)	0.270" (6.858mm)
Contact Shape	Square	Square	Square	Square	Square	Circular	Square	Circular	Circular	Circular	Circular
Contact Material	Phosphor Bronze	Phosphor Bronze	Copper Alloy	Copper Alloy	Copper Alloy	Brass Alloy	Phosphor Bronze	Not specified	Not specified	Not specified	Not specified
Operating Temperature	-65°C ~ 130°C	-65°C ~ 130°C	-65°C ~ 125°C	-65°C ~ 125°C	-65°C ~ 125°C	Not specified	-65°C ~ 150°C	Not specified	Not specified	Not specified	Not specified
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	Not specified	Not specified	Not specified	Not specified
Current Rating	3A	3A	3A	3A	3A	Not specified	3A	Not specified	Not specified	Not specified	Not specified
RoHS Status	RoHS non-compliant	RoHS Compliant	RoHS non-compliant	RoHS non-compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)

Engineering Selection Recommendations

Direct Amphenol ICC (FCI) Equivalent: 54202-G0807LF is the active production equivalent of 54202-G08-07. Both parts share identical electrical and mechanical specifications with matching pitch, position count, contact geometry, and operating temperature range. The primary distinction is product status: 54202-G0807LF is active and RoHS Compliant, whereas the original part is obsolete and RoHS non-compliant. This part is the preferred direct replacement for new designs and production continuity.

TE Connectivity AMP Connectors Alternatives: 5-146130-6 and 5-146134-6 are active production headers from the AMPMODU Mod II series. Both maintain the required 14-position, 2-row configuration with 0.100" pitch and 3A current rating. Key differences include reduced insulation height (0.090" versus 0.100"), lower operating temperature maximum (125°C versus 130°C), and different contact finish specifications. 5-146134-6 offers RoHS Compliance and tin contact finish, while 5-146130-6 maintains gold mating contact finish. The obsolete part 146130-6 shares specifications with 5-146130-6 but lacks active production status.

Alternative Manufacturers: Sullins Connector Solutions GBC07DABN-M30 provides an active alternative with matching pitch, position count, and current rating. This part features extended operating temperature range (-65°C ~ 150°C) and RoHS3 Compliance. Insulation height matches the original specification at 0.100" (2.54mm).

Mill-Max Manufacturing 802-10-014-30-052000 is an active header with matching pitch and position count but features circular contact geometry and significantly increased insulation height (0.271"), making it suitable only for applications where vertical clearance is not constrained.

Samtec Inc. HW series (HW-07-16-F-D-251-SM through HW-07-16-F-D-270-SM) are active header spacer connectors with matching pitch and position count. These parts feature variable stack heights (0.251" to 0.270") and reduced mating contact length (0.110" to 0.129"), requiring board layout verification for compatibility. All Samtec variants are RoHS3 Compliant.

Compliance Considerations: For applications requiring RoHS Compliance, 54202-G0807LF, 5-146134-6, GBC07DABN-M30, and all Samtec variants are suitable. For applications requiring RoHS non-compliance or legacy system compatibility, 54202-G08-07 alternatives include 146130-6 and 5-146130-6.

Frequently Asked Questions (FAQ)

Q: Can 54202-G0807LF directly replace 54202-G08-07 without PCB redesign? A: Yes. Both parts are manufactured by Amphenol ICC (FCI) with identical electrical and mechanical specifications. Pitch, position count, contact geometry, mating contact length, and insulation height are equivalent. The primary difference is product status and RoHS compliance. No PCB redesign is required.

Q: What are the key differences between Amphenol ICC and TE Connectivity alternatives? A: TE Connectivity 5-146130-6 and 5-146134-6 reduce insulation height from 0.100" to 0.090" and lower maximum operating temperature from 130°C to 125°C. Both maintain 14-position, 2-row configuration with 0.100" pitch and 3A current rating. Contact finish and material specifications differ. Verify PCB clearance and thermal requirements before substitution.

Q: Are Samtec HW series headers compatible with the original 54202-G08-07? A: Samtec HW series maintains pitch and position count but features significantly different stack heights (0.251" to 0.270" versus 0.100") and reduced mating contact length (0.110" to 0.129" versus 0.230"). These dimensional differences require PCB layout verification. Use only if board design accommodates increased vertical profile.

Q: Which substitute part offers the best RoHS compliance status? A: 54202-G0807LF, 5-146134-6, GBC07DABN-M30, and all Samtec HW variants are RoHS3 Compliant. 54202-G0807LF is the preferred choice as it maintains full specification equivalence while providing RoHS Compliance.

Q: Can Mill-Max 802-10-014-30-052000 be used as a direct substitute? A: Mill-Max 802-10-014-30-052000 matches pitch and position count but features circular contact geometry and insulation height of 0.271" (versus 0.100"). This part is suitable only for applications where increased vertical clearance is available and circular contact geometry is acceptable. Verify mating connector compatibility.

Q: What is the difference between packaging options for substitute parts? A: 54202-G0807LF is supplied in Bulk packaging. TE Connectivity 5-146130-6 and 5-146134-6 are supplied in Tube packaging. Packaging does not affect electrical or mechanical performance; selection depends on production volume and handling requirements.

Q: Are all substitute parts rated for 3A current? A: 54202-G0807LF, 146130-6, 5-146130-6, 5-146134-6, and GBC07DABN-M30 are all rated for 3A. Mill-Max 802-10-014-30-052000 and Samtec HW series do not specify current rating in provided data. Verify current rating requirements with manufacturer datasheets if current capacity is critical.

Q: Which substitute offers the widest operating temperature range? A: GBC07DABN-M30 from Sullins Connector Solutions provides the widest operating temperature range at -65°C ~ 150°C, compared to the original specification of -65°C ~ 130°C. This part is suitable for applications requiring extended thermal performance.

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