Equivalent & Substitute Parts for 54202-G08-06

Part Overview

The Amphenol ICC 54202-G08-06 is a rectangular connector header, surface mount configuration, with 12 positions at 0.100" (2.54mm) pitch in a 2-row layout. This component is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support and production continuity. The part belongs to the BERGSTIK® series and features male pin contacts with gold or GXT™ finish on phosphor bronze material, suitable for board-to-board applications with push-pull fastening.

Key Parameters

Parameter	54202-G08-06
Connector Type	Header
Contact Type	Male Pin
Number of Positions	12
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Surface Mount
Termination	Solder
Fastening Type	Push-Pull
Contact Length - Mating	0.230" (5.84mm)
Insulation Height	0.100" (2.54mm)
Contact Shape	Square
Contact Material	Phosphor Bronze
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)
RoHS Status	RoHS non-compliant

Substitute Part Grouping Explanation

Substitution for the 54202-G08-06 is determined by strict alignment of the following critical parameters:

Connector geometry: 12 positions, 2 rows, 0.100" (2.54mm) pitch and row spacing
Mounting method: Surface mount solder termination
Contact configuration: Male pin, square shape, push-pull fastening
Mating contact length: 0.230" (5.84mm)
Electrical and environmental compliance: UL94 V-0 flammability rating, MSL 1

Substitute parts are grouped into two categories based on design approach:

Category A - Direct Mechanical Equivalents (TE Connectivity AMPMODU Mod II & Sullins GBC06DABN-M30): These parts maintain the same insulation height (0.090"-0.100"), contact material compatibility, and board-to-board or cable style configuration. They provide direct form-fit-function replacement with active product status and improved RoHS compliance.

Category B - Stacked Header Variants (Samtec Flex Stack HW series): These parts feature variable stack heights (0.250"-0.275") with adjustable mating post lengths. They are designed for applications requiring specific board-to-board spacing and maintain the same 12-position, 2.54mm pitch geometry.

Parameter Comparison

Parameter	54202-G08-06	5-146130-5	5-146134-5	6-147292-1	GBC06DABN-M30	HW-06-16-F-D-250-SM	HW-06-16-F-D-260-SM	HW-06-16-F-D-270-SM
Manufacturer	Amphenol ICC	TE Connectivity	TE Connectivity	TE Connectivity	Sullins	Samtec	Samtec	Samtec
Number of Positions	12	12	12	12	12	12	12	12
Number of Rows	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.130" (3.302mm)	0.120" (3.048mm)	0.110" (2.794mm)
Mounting Type	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount
Termination	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	N/A	N/A	N/A
Contact Shape	Square	Square	Square	Square	Square	N/A	N/A	N/A
Contact Material	Phosphor Bronze	Copper Alloy	Copper Alloy	Copper Alloy	Phosphor Bronze	N/A	N/A	N/A
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Tin	Tin	Gold	Gold	Gold	Gold
Insulation Height	0.100" (2.54mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.100" (2.54mm)	N/A	N/A	N/A
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	N/A	N/A	N/A
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Product Status	Obsolete	Active	Active	Active	Active	Active	Active	Active
RoHS Status	RoHS non-compliant	ROHS3 Compliant	RoHS Compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant

Engineering Selection Recommendations

For direct form-fit-function replacement with active product status:

Select TE Connectivity 5-146130-5 or 5-146134-5 (AMPMODU Mod II series) when board layout and mechanical envelope accommodate the 0.090" insulation height. Both parts are active products with ROHS3 compliance. The 5-146130-5 features gold mating contact finish matching the original specification, while 5-146134-5 provides tin finish with equivalent electrical performance. TE Connectivity 6-147292-1 offers the same geometry with Pick and Place feature designation and operating temperature range of -65°C to 105°C.

For phosphor bronze contact material retention:

Select Sullins GBC06DABN-M30 when phosphor bronze contact material is required. This part maintains 0.100" insulation height matching the original, features gold mating contact finish, and operates across -65°C to 150°C. ROHS3 compliance is provided.

For applications requiring variable board-to-board spacing:

Select Samtec Flex Stack HW series (HW-06-16-F-D-250-SM through HW-06-16-F-D-270-SM) when stack height adjustment is necessary. These parts provide mating post lengths ranging from 0.110" to 0.130" with corresponding stack heights from 0.250" to 0.270". All variants feature gold mating contact finish and ROHS3 compliance. Selection depends on specific board separation requirements.

Frequently Asked Questions (FAQ)

Q: Can 54202-G08-06 be directly replaced with TE Connectivity AMPMODU Mod II parts?

A: Yes, 5-146130-5 and 5-146134-5 provide direct mechanical and electrical replacement. The 0.010" reduction in insulation height (0.090" vs. 0.100") is within standard PCB design tolerances. Verify board layout clearances before implementation.

Q: What is the difference between 5-146130-5 and 5-146134-5?

A: Both are AMPMODU Mod II 12-position headers at 2.54mm pitch. The primary difference is contact finish: 5-146130-5 features gold mating finish (30.0µin thickness), while 5-146134-5 features tin mating finish (100.0µin thickness). Electrical performance is equivalent; selection depends on application requirements and cost considerations.

Q: Are Samtec HW series parts compatible with the original 54202-G08-06 footprint?

A: Samtec HW series parts maintain the same 12-position, 2.54mm pitch geometry but feature variable stack heights and reduced mating post lengths (0.110"-0.130" vs. 0.230"). These are designed for stacked header applications with specific board-to-board spacing. Footprint compatibility requires verification of mating contact depth requirements.

Q: What compliance improvements do substitute parts offer?

A: All substitute parts listed are active products with ROHS3 compliance, addressing the RoHS non-compliant status of the obsolete 54202-G08-06. All maintain UL94 V-0 flammability rating and MSL 1 moisture sensitivity level.

Q: Can I use tin-finish contacts (5-146134-5) in place of gold-finish contacts (5-146130-5)?

A: Yes, both provide equivalent electrical performance for standard board-to-board applications. Tin finish offers cost advantages; gold finish provides enhanced corrosion resistance in high-humidity or harsh environments. Selection depends on application environment and reliability requirements.

Q: What is the operating temperature range for substitute parts?

A: TE Connectivity AMPMODU Mod II parts (5-146130-5, 5-146134-5) operate -65°C to 125°C. TE Connectivity 6-147292-1 operates -65°C to 105°C. Sullins GBC06DABN-M30 operates -65°C to 150°C. Samtec HW series operates across the full -65°C to 125°C range. Verify application requirements before selection.

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