54202-G0804ALF Equivalent & Substitute Parts

Part Overview

The 54202-G0804ALF is a surface mount rectangular connector header manufactured by Amphenol ICC (FCI) in the BERGSTIK® series. This 8-position, 2-row connector with 0.100" (2.54mm) pitch is designed for board-to-board applications with solder termination and push-pull fastening. The part is currently active in production with 957 units in stock. Substitute parts are identified when equivalent electrical and mechanical parameters align with the original specification, enabling component interchangeability for procurement flexibility, supply chain continuity, or design optimization.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	8
Number of Rows	2
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Surface Mount
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Material Flammability Rating	UL94 V-0
Current Rating	3A
Operating Temperature Range	-65°C ~ 130°C
RoHS Status	RoHS Compliant
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 54202-G0804ALF is determined by strict alignment of the following critical parameters:

Connector type (Header with male pin contacts)
Pitch and row spacing (0.100" / 2.54mm)
Position count and row configuration (8 positions, 2 rows)
Mounting method (Surface Mount)
Termination type (Solder)
Fastening mechanism (Push-Pull)
Contact shape (Square)
Flammability rating (UL94 V-0)
Moisture sensitivity level (MSL 1)

All three substitute parts meet these core criteria. Variations in contact finish material, insulation material, operating temperature range, and packaging format do not preclude substitution when the primary electrical and mechanical interfaces remain compatible.

Parameter Comparison

Parameter	54202-G0804ALF (Amphenol ICC)	5-147292-6 (TE Connectivity)	GBC04DABN-M30 (Sullins)	M20-8760442 (Harwin)
Connector Type	Header	Header, Breakaway	Header, Breakaway	Header, Cuttable
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	8	8	8	8
Number of Rows	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Surface Mount	Surface Mount	Surface Mount	Surface Mount
Termination	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Shape	Square	Square	Square	Square
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.228" (5.80mm)
Insulation Height	0.100" (2.54mm)	0.090" (2.29mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Finish - Mating	Gold or Gold, GXT™	Tin	Gold	Gold
Contact Material	Phosphor Bronze	Copper Alloy	Phosphor Bronze	Brass
Insulation Material	Not specified	Liquid Crystal Polymer (LCP)	Polyamide (PA9T), Nylon 9T	Polyamide (PA6T), Nylon 6T
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black
Current Rating	3A	Not specified	3A	3A per Contact
Operating Temperature Range	-65°C ~ 130°C	-65°C ~ 105°C	-65°C ~ 150°C	-40°C ~ 105°C
RoHS Status	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
ECCN	EAR99	EAR99	EAR99	EAR99
HTSUS	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040

Engineering Selection Recommendations

All three substitute parts maintain active product status and meet UL94 V-0 flammability and MSL 1 moisture sensitivity requirements. Selection among 5-147292-6, GBC04DABN-M30, and M20-8760442 should be based on application-specific operating temperature requirements and packaging availability.

The 5-147292-6 (TE Connectivity AMPMODU Mod II) operates to 105°C maximum and is supplied in tape and reel packaging. The GBC04DABN-M30 (Sullins) supports the highest operating temperature at 150°C and is available in bulk packaging. The M20-8760442 (Harwin M20 series) operates to 105°C maximum and includes mated stacking height specifications for applications requiring defined connector stack configurations.

All parts are RoHS3 compliant and carry EAR99 export classification. The 54202-G0804ALF original part maintains the widest operating temperature range (-65°C to 130°C) and should be retained for applications requiring this full thermal envelope.

Frequently Asked Questions (FAQ)

Q: Can 5-147292-6 be used as a direct replacement for 54202-G0804ALF?

A: Yes, for applications operating at or below 105°C. The 5-147292-6 matches all critical electrical and mechanical parameters including pitch, position count, row spacing, mounting type, and termination method. The insulation height is 0.090" versus 0.100" on the original part; verify PCB layout compatibility before substitution.

Q: What is the difference between the contact finishes on these parts?

A: The 54202-G0804ALF uses gold or gold GXT™ finish on mating contacts with 30.0µin thickness. The 5-147292-6 uses tin finish with 100.0µin thickness. The GBC04DABN-M30 and M20-8760442 use gold finish with 10.0µin and unspecified thickness respectively. Contact finish selection affects corrosion resistance and mating force characteristics; verify compatibility with mating connector specifications.

Q: Which substitute part has the highest temperature rating?

A: The GBC04DABN-M30 (Sullins) supports -65°C to 150°C, exceeding the original 54202-G0804ALF specification of -65°C to 130°C. This part is suitable for high-temperature applications where the original part may be thermally limited.

Q: Are all substitute parts available in the same packaging format?

A: No. The 54202-G0804ALF and 5-147292-6 are supplied in tape and reel (TR) packaging. The GBC04DABN-M30 and M20-8760442 are supplied in bulk packaging. Packaging selection affects pick-and-place assembly compatibility and component handling procedures.

Q: Do all parts meet the same compliance standards?

A: All parts are UL94 V-0 rated, MSL 1, and RoHS3 compliant. The 54202-G0804ALF is RoHS Compliant; the substitutes are ROHS3 Compliant. All carry EAR99 export classification and 8536.69.4040 HTSUS code. REACH status varies: the original part is REACH Affected; 5-147292-6 is Vendor Undefined; GBC04DABN-M30 is REACH Unaffected; M20-8760442 is REACH Unaffected.

Q: Can these parts be used interchangeably in existing designs?

A: Mechanical and electrical interchangeability is confirmed for the core connector interface. However, verify insulation height, contact finish specifications, and operating temperature requirements against your application envelope before design release. The M20-8760442 includes defined mated stacking heights; confirm these values match your connector stack requirements if applicable.

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