Amphenol ICC 54202-G08-04 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 54202-G08-04 is a surface mount rectangular connector header with 8 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This BERGSTIK® series component is designed for board-to-board connections with male pin contacts, solder termination, and push-pull fastening. The part is currently active in production with 835 units in stock.

Equivalent and substitute parts are necessary when the primary part becomes unavailable, when alternative packaging formats are required for manufacturing processes, or when design specifications allow for compatible alternatives from different manufacturers that meet the same electrical and mechanical requirements.

Key Parameters

Parameter	Specification
Connector Type	Header
Contact Type	Male Pin
Number of Positions	8
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Surface Mount
Termination	Solder
Fastening Type	Push-Pull
Contact Length - Mating	0.230" (5.84mm)
Insulation Height	0.100" (2.54mm)
Contact Shape	Square
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)
Product Status	Active

Substitute Part Grouping Explanation

Substitution eligibility for the 54202-G08-04 is determined by strict alignment with the following core parameters:

Connector configuration: 8 positions, 2 rows, 0.100" (2.54mm) pitch and row spacing
Contact specifications: Male pin, square shape, 0.230" (5.84mm) mating contact length
Mounting and termination: Surface mount with solder termination
Fastening mechanism: Push-pull fastening type
Insulation properties: UL94 V-0 flammability rating, black color, MSL 1
Style compatibility: Board-to-board or board-to-cable configurations

All four substitute parts listed meet these core electrical and mechanical parameters. Variations in packaging format (Bulk, Tube, Tape & Reel), contact finish materials, insulation materials, and operating temperature ranges do not affect functional interchangeability when these core parameters are maintained.

Parameter Comparison

Parameter	54202-G08-04 (Amphenol ICC)	5-146130-3 (TE Connectivity)	5-147292-6 (TE Connectivity)	GBC04DABN-M30 (Sullins)	M20-8760442 (Harwin)
Connector Type	Header	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Cuttable
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Number of Positions	8	8	8	8	8
Number of Rows	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount
Termination	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.228" (5.80mm)
Insulation Height	0.100" (2.54mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	Square
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Product Status	Active	Active	Active	Active	Active
Packaging	Bulk	Tube	Tape & Reel (TR)	Bulk	Bulk
RoHS Status	RoHS non-compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant

Engineering Selection Recommendations

All substitute parts maintain active product status and meet the core electrical and mechanical requirements for direct functional replacement of the 54202-G08-04.

RoHS Compliance Consideration: The primary part (54202-G08-04) is RoHS non-compliant, while all four substitute parts are RoHS compliant or ROHS3 compliant. For applications subject to RoHS regulations or customer requirements, any of the four substitutes provide compliant alternatives.

Packaging Format Selection:

Bulk packaging (54202-G08-04, GBC04DABN-M30, M20-8760442): Suitable for manual assembly or low-volume production
Tube packaging (5-146130-3): Appropriate for semi-automated pick-and-place operations
Tape & Reel (5-147292-6): Optimized for high-volume automated assembly with pick-and-place equipment

Inventory Availability: TE Connectivity 5-146130-3 offers the highest stock level (17,365 units), followed by Harwin M20-8760442 (3,185 units), Sullins GBC04DABN-M30 (1,541 units), and TE Connectivity 5-147292-6 (751 units).

Frequently Asked Questions (FAQ)

Q: Can the TE Connectivity 5-146130-3 and 5-147292-6 be used interchangeably with the Amphenol ICC 54202-G08-04?

A: Yes. Both TE Connectivity parts maintain identical pitch (0.100"), row spacing (0.100"), contact configuration (8 positions, 2 rows), contact type (male pin), mating contact length (0.230"), mounting type (surface mount), termination (solder), and fastening mechanism (push-pull). The primary difference is packaging format: 5-146130-3 is supplied in Tube, while 5-147292-6 is supplied in Tape & Reel.

Q: What is the significance of the insulation height difference between the Amphenol part (0.100") and the TE Connectivity parts (0.090")?

A: The insulation height difference of 0.010" (0.25mm) is within acceptable tolerance for board-to-board connector applications. This minor variation does not affect mating compatibility or electrical performance when used with standard 0.100" pitch receptacle connectors.

Q: Are there any operating temperature limitations when substituting parts?

A: The Amphenol ICC 54202-G08-04 does not specify an operating temperature range. The substitute parts specify ranges from -40°C to 150°C depending on manufacturer. For applications with defined temperature requirements, verify that the selected substitute meets those specifications.

Q: Why is the Harwin M20-8760442 listed as "Cuttable" while others are "Breakaway"?

A: Both cuttable and breakaway designations indicate the connector can be separated into individual positions. This feature does not affect interchangeability for standard 8-position applications.

Q: Does RoHS compliance status affect electrical performance?

A: No. RoHS compliance relates to material composition and environmental regulations, not electrical or mechanical performance. All parts, whether RoHS compliant or non-compliant, meet identical electrical specifications for this connector category.

Q: Which substitute part is recommended for automated assembly?

A: The TE Connectivity 5-147292-6 in Tape & Reel packaging is optimized for automated pick-and-place assembly. It includes the "Pick and Place" feature designation and is supplied in the standard format for high-volume manufacturing.

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