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Amphenol ICC 54202-G08-03 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 54202-G08-03 is a surface mount rectangular connector header with 6 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This BERGSTIK® series component features male pins, solder termination, and push-pull fastening, rated for 3A continuous current across an operating temperature range of -65°C to 130°C. The part is classified as obsolete, making equivalent and substitute components necessary for ongoing design support and production continuity.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 6 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Surface Mount |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Current Rating | 3A |
| Operating Temperature | -65°C ~ 130°C |
| Contact Finish - Mating | Gold or Gold, GXT™ |
| Material Flammability Rating | UL94 V-0 |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution for the 54202-G08-03 is determined by strict alignment of the following critical parameters:
- Connector Configuration: 6 positions, 2 rows, 0.100" (2.54mm) pitch and row spacing
- Mounting Method: Surface mount solder termination
- Contact System: Male pin headers with push-pull fastening
- Electrical Performance: 3A current rating minimum
- Environmental Compliance: UL94 V-0 flammability rating, MSL 1 moisture sensitivity
- Operating Temperature Range: Minimum -65°C to 130°C capability
Substitute parts are grouped into two functional categories:
Category A - Direct Header Equivalents: Parts maintaining identical connector type (header), contact geometry (square male pins), and mechanical interface. These include TE Connectivity 146130-2, 5-146130-2, Sullins GBC03DABN-M30, and Samtec HW series variants.
Category B - Alternative Contact Geometry: Parts with equivalent electrical and mechanical specifications but utilizing different contact designs (spring piston or circular contacts). These include Mill-Max 802-10-006-30-052000 and 814-22 series variants. These alternatives provide functional equivalence but require mechanical compatibility verification due to contact shape differences.
Parameter Comparison
| Parameter | 54202-G08-03 | 146130-2 | 5-146130-2 | 802-10-006-30-052000 | 814-22-006-30-006101 | GBC03DABN-M30 | HW-03-16-F-D-255-SM |
|---|---|---|---|---|---|---|---|
| Manufacturer | Amphenol ICC | TE Connectivity | TE Connectivity | Mill-Max | Mill-Max | Sullins | Samtec |
| Number of Positions | 6 | 6 | 6 | 6 | 6 | 6 | 6 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Surface Mount | Surface Mount | Surface Mount | Surface Mount | Surface Mount | Surface Mount | Surface Mount |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Push-Pull | N/A | Push-Pull | N/A |
| Current Rating (Amps) | 3A | 3A | 3A | Not Specified | Not Specified | 3A | Not Specified |
| Operating Temperature | -65°C ~ 130°C | -65°C ~ 125°C | -65°C ~ 125°C | Not Specified | Not Specified | -65°C ~ 150°C | Not Specified |
| Contact Finish - Mating | Gold or Gold, GXT™ | Gold | Gold | Gold | Gold | Gold | Gold |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | Not Specified | Not Specified | UL94 V-0 | Not Specified |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Obsolete | Obsolete | Active | Active | Active | Active | Active |
| RoHS Status | Non-compliant | Non-compliant | Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
Engineering Selection Recommendations
Primary Substitutes (Direct Equivalents)
TE Connectivity 5-146130-2 is the recommended primary substitute. This part maintains active product status, achieves RoHS3 compliance, and preserves all critical electrical and mechanical parameters of the original 54202-G08-03. The 5-146130-2 is packaged in tube format with 13,464 units in stock, ensuring supply continuity. Operating temperature range is -65°C to 125°C, which covers the original specification with a 5°C reduction at the upper limit.
Sullins GBC03DABN-M30 serves as an alternative primary substitute with active status and ROHS3 compliance. This part extends the operating temperature range to -65°C to 150°C, exceeding the original specification. With 2,571 units in stock, it provides adequate supply availability.
Secondary Substitutes (Alternative Geometries)
Mill-Max 814-22-006-30-006101 is an active spring piston connector with 6 positions at 0.100" (2.54mm) pitch and row spacing. This part achieves ROHS3 compliance and maintains MSL 1 rating. The spring piston contact geometry differs from the original square male pin design, requiring mechanical compatibility verification in the mating interface.
Mill-Max 802-10-006-30-052000 is an active header with shrouded 2-wall design, 6 positions at 0.100" (2.54mm) pitch. This part achieves ROHS3 compliance but introduces mechanical differences through shrouding and circular contact geometry, necessitating design review.
Compliance Considerations
For new designs or production requiring RoHS compliance, 5-146130-2, GBC03DABN-M30, 814-22-006-30-006101, 802-10-006-30-052000, and Samtec HW series variants all meet ROHS3 requirements. The original 54202-G08-03 and TE Connectivity 146130-2 are RoHS non-compliant and should not be selected for new applications subject to RoHS regulations.
Frequently Asked Questions (FAQ)
Q: Can 5-146130-2 directly replace 54202-G08-03 in existing designs?
A: Yes. The 5-146130-2 maintains identical pitch (0.100" / 2.54mm), row spacing (0.100" / 2.54mm), 6-position 2-row configuration, surface mount solder termination, and 3A current rating. Operating temperature range is -65°C to 125°C versus the original -65°C to 130°C. Verify that your application does not require operation above 125°C.
Q: What is the difference between 146130-2 and 5-146130-2?
A: Both are TE Connectivity AMPMODU Mod II series headers with identical electrical and mechanical specifications. The primary difference is product status and compliance: 146130-2 is obsolete and RoHS non-compliant, while 5-146130-2 is active and RoHS3 compliant. The 5-146130-2 is packaged in tube format.
Q: Can Mill-Max 814-22-006-30-006101 replace the original part?
A: The 814-22-006-30-006101 maintains the 6-position, 2-row, 0.100" (2.54mm) pitch configuration and surface mount solder termination. However, it uses spring piston contacts instead of male pins. This contact geometry difference requires verification that the mating connector accepts piston-style contacts. Mechanical compatibility must be confirmed before substitution.
Q: Why do some substitute parts not specify current rating or operating temperature?
A: Mill-Max 802-10-006-30-052000 and 814-22 series parts do not provide current rating or operating temperature specifications in the available data. These parameters must be obtained from the manufacturer's detailed technical documentation before final selection for applications with specific electrical or thermal requirements.
Q: Is GBC03DABN-M30 suitable for high-temperature applications?
A: Yes. The Sullins GBC03DABN-M30 operates from -65°C to 150°C, exceeding the original 54202-G08-03 specification of -65°C to 130°C. This part is suitable for applications requiring extended upper temperature operation within the 150°C limit.
Q: What are the Samtec HW variants, and how do they differ?
A: Samtec offers three HW-03-16 variants with different stack heights: HW-03-16-F-D-255-SM (0.255" stack height), HW-03-16-F-D-265-SM (0.265" stack height), and HW-03-16-F-D-270-SM (0.270" stack height). All maintain 6 positions at 0.100" (2.54mm) pitch and row spacing with surface mount solder termination. Stack height selection depends on PCB clearance and mating connector requirements.
Q: Are all substitute parts RoHS compliant?
A: No. TE Connectivity 146130-2 is RoHS non-compliant. All other listed substitutes—5-146130-2, Mill-Max 802-10-006-30-052000, Mill-Max 814-22-006-30-006101, Sullins GBC03DABN-M30, and Samtec HW variants—are ROHS3 compliant. For applications subject to RoHS regulations, select only ROHS3-compliant alternatives.
Q: What packaging options are available for substitutes?
A: TE Connectivity 5-146130-2 is supplied in tube packaging. Sullins GBC03DABN-M30 is supplied in bulk. Samtec HW-03-16-F-D-255-SM is supplied in bulk; HW-03-16-F-D-265-SM and HW-03-16-F-D-270-SM packaging is not specified. Mill-Max 802-10-006-30-052000 is supplied in tube; 814-22-006-30-006101 is supplied in tube; 814-22-006-30-004101 and 814-22-006-30-007101 packaging is not specified or tube respectively.
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