54201-G0803PLF Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 54201-G0803PLF is a surface mount rectangular connector header with 3 positions at 0.100" (2.54mm) pitch, designed for board-to-board applications. This BERGSTIK® series component features male pins with gold-plated mating contacts and tin-plated posts, utilizing phosphor bronze contact material. The part is Active status and RoHS Compliant with MSL 1 rating, making it suitable for general electronics assembly without moisture sensitivity constraints.

Equivalent and substitute parts are identified based on matching core electrical and mechanical parameters: 3-position configuration, 0.100" (2.54mm) pitch, surface mount termination, square contact geometry, push-pull fastening, and UL94 V-0 flammability rating. Substitutes maintain compatibility with the original design intent while offering alternative packaging, contact finishes, or insulation materials from qualified manufacturers.

Substiute Parts

54201-G0803PLF

Amphenol ICC (FCI)In Stock: 82954201-G0803PLF Datasheet

Current PartRFQ

0878980314

MolexIn Stock: 203160878980314 Datasheet

MFR RecommendedRFQ

M20-8770346

Harwin Inc.In Stock: 2300M20-8770346 Datasheet

MFR RecommendedRFQ

TSM-103-01-F-SV

Samtec Inc.In Stock: 1644TSM-103-01-F-SV Datasheet

MFR RecommendedRFQ

TSM-103-01-F-SV-P-TR

Samtec Inc.In Stock: 3206TSM-103-01-F-SV-P-TR Datasheet

MFR RecommendedRFQ

TSM-103-01-G-SV-P-TR

Samtec Inc.In Stock: 1471TSM-103-01-G-SV-P-TR Datasheet

MFR RecommendedRFQ

TSM-103-01-L-SV

Samtec Inc.In Stock: 11378TSM-103-01-L-SV Datasheet

MFR RecommendedRFQ

TSM-103-01-L-SV-A

Samtec Inc.In Stock: 1978TSM-103-01-L-SV-A Datasheet

MFR RecommendedRFQ

TSM-103-01-L-SV-A-P-TR

Samtec Inc.In Stock: 1639TSM-103-01-L-SV-A-P-TR Datasheet

MFR RecommendedRFQ

TSM-103-01-L-SV-P-TR

Samtec Inc.In Stock: 2335TSM-103-01-L-SV-P-TR Datasheet

MFR RecommendedRFQ

TSM-103-01-L-SV-TR

Samtec Inc.In Stock: 9411TSM-103-01-L-SV-TR Datasheet

MFR RecommendedRFQ

TSM-103-01-LM-SV-P-TR

Samtec Inc.In Stock: 1335TSM-103-01-LM-SV-P-TR Datasheet

MFR RecommendedRFQ

TSM-103-01-S-SV

Samtec Inc.In Stock: 2158TSM-103-01-S-SV Datasheet

MFR RecommendedRFQ

TSM-103-01-S-SV-A

Samtec Inc.In Stock: 1589TSM-103-01-S-SV-A Datasheet

MFR RecommendedRFQ

TSM-103-01-S-SV-P-TR

Samtec Inc.In Stock: 3784TSM-103-01-S-SV-P-TR Datasheet

MFR RecommendedRFQ

TSM-103-01-S-SV-TR

Samtec Inc.In Stock: 8593TSM-103-01-S-SV-TR Datasheet

MFR RecommendedRFQ

TSM-103-01-SM-SV

Samtec Inc.In Stock: 2138TSM-103-01-SM-SV Datasheet

MFR RecommendedRFQ

TSM-103-01-SM-SV-P-TR

Samtec Inc.In Stock: 2196TSM-103-01-SM-SV-P-TR Datasheet

MFR RecommendedRFQ

TSM-103-01-T-SV

Samtec Inc.In Stock: 5631TSM-103-01-T-SV Datasheet

MFR RecommendedRFQ

TSM-103-01-T-SV-A-P-TR

Samtec Inc.In Stock: 2312TSM-103-01-T-SV-A-P-TR Datasheet

MFR RecommendedRFQ

TSM-103-01-T-SV-P-TR

Samtec Inc.In Stock: 33902TSM-103-01-T-SV-P-TR Datasheet

MFR RecommendedRFQ

TSM-103-01-T-SV-TR

Samtec Inc.In Stock: 4595TSM-103-01-T-SV-TR Datasheet

MFR RecommendedRFQ

TSM-103-01-TM-SV-P-TR

Samtec Inc.In Stock: 1336TSM-103-01-TM-SV-P-TR Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict adherence to the following core parameters:

Critical Parameters (Must Match):

• Number of Positions: 3
• Number of Rows: 1
• Pitch - Mating: 0.100" (2.54mm)
• Connector Type: Header
• Contact Type: Male Pin
• Mounting Type: Surface Mount
• Termination: Solder
• Fastening Type: Push-Pull
• Contact Shape: Square
• Contact Length - Mating: 0.230" (5.84mm)
• Insulation Height: 0.100" (2.54mm)
• Material Flammability Rating: UL94 V-0
• Insulation Color: Black

Allowable Variations:

• Contact Material: Phosphor Bronze or Copper Alloy or Brass
• Contact Finish - Mating: Gold (various thickness specifications)
• Contact Finish - Post: Tin or Gold
• Insulation Material: Polyamide (PA), Nylon, Glass Filled, or Liquid Crystal Polymer (LCP)
• Connector Type Modifiers: Header, Breakaway or Header, Cuttable
• Style: Board to Board or Board to Board or Cable
• Features: Pick and Place, Board Guide (optional)
• Packaging: Tube, Tape & Reel (TR), or Bulk

All substitute parts listed maintain RoHS3 Compliance or RoHS Compliance and MSL 1 rating, ensuring compatibility with the original specification's environmental and regulatory requirements.

Parameter Comparison

Engineering Selection Recommendations

All listed substitute parts maintain Active product status and meet or exceed the regulatory compliance requirements of the original 54201-G0803PLF specification. Selection among substitutes should be based on the following criteria derived from provided data:

Molex 0878980314: ROHS3 Compliant with Pick and Place feature. Insulation height of 0.098" (2.50mm) represents a 0.02mm variance from the original specification. Suitable for automated assembly environments requiring tape and reel packaging.

Harwin M20-8770346: ROHS3 Compliant with specified operating temperature range of -40°C to 105°C and 3A per contact current rating. Cuttable header design with brass contact material. Bulk packaging format. Mating contact length of 0.228" (5.80mm) represents a 0.04mm variance.

Samtec TSM Series (TSM-103-01-F-SV, TSM-103-01-G-SV-P-TR, TSM-103-01-L-SV, TSM-103-01-L-SV-A, TSM-103-01-L-SV-A-P-TR, TSM-103-01-L-SV-P-TR, TSM-103-01-L-SV-TR): All ROHS3 Compliant with operating temperature range of -55°C to 125°C. Liquid Crystal Polymer (LCP) insulation material. Cuttable header design. Available in both bulk and tape & reel packaging. TSM-103-01-G-SV-P-TR features gold post finish and Pick and Place capability. TSM-103-01-L-SV-A variants include Board Guide feature. Tape & reel variants (P-TR designation) support automated assembly.

All substitutes maintain UL94 V-0 flammability rating, MSL 1 moisture sensitivity level, and black insulation color consistent with the original specification.

Frequently Asked Questions (FAQ)

Q: What are the critical parameters that determine if a part can substitute for the 54201-G0803PLF?

A: The following parameters must match exactly: 3-position configuration, 1-row layout, 0.100" (2.54mm) pitch, surface mount mounting, solder termination, push-pull fastening, square contact geometry, 0.230" (5.84mm) mating contact length, 0.100" (2.54mm) insulation height, UL94 V-0 flammability rating, and black insulation color. Contact material, finish specifications, and insulation material composition may vary within the allowable range.

Q: Can I use a substitute part with a different contact material?

A: Yes. The original part uses phosphor bronze contacts. Substitutes using copper alloy (Molex 0878980314) or brass (Harwin M20-8770346) are electrically and mechanically compatible. Contact material selection does not affect mating compatibility or electrical performance for standard applications.

Q: What is the difference between the Samtec TSM variants?

A: Samtec TSM-103 series variants differ in contact finish specifications, insulation material (all use LCP), packaging format (bulk or tape & reel), and optional features. TSM-103-01-F-SV uses gold mating finish with tin post finish in bulk packaging. TSM-103-01-G-SV-P-TR uses gold on both mating and post surfaces with tape & reel packaging and Pick and Place feature. TSM-103-01-L-SV variants use gold mating finish with tin post finish and include cuttable header design. TSM-103-01-L-SV-A adds Board Guide feature. All maintain identical electrical and mechanical compatibility.

Q: Does insulation height variance affect compatibility?

A: The Molex 0878980314 has an insulation height of 0.098" (2.50mm) compared to the original 0.100" (2.54mm), representing a 0.02mm (0.8 mil) variance. This minor dimensional difference does not affect mating compatibility or board-level assembly. All other substitutes maintain the 0.100" (2.54mm) specification.

Q: What packaging options are available?

A: The original 54201-G0803PLF is supplied in Tube packaging. Substitutes are available in three packaging formats: Tube (original), Tape & Reel (TR) for automated pick-and-place assembly, and Bulk for manual assembly or custom packaging. Tape & reel variants are designated with "P-TR" or "TR" suffix in the part number.

Q: Are all substitutes RoHS compliant?

A: Yes. The original part is RoHS Compliant. All listed substitutes are ROHS3 Compliant, which exceeds the original specification and ensures compatibility with current regulatory requirements.

Q: What operating temperature ranges are specified?

A: The original 54201-G0803PLF does not specify an operating temperature range. Harwin M20-8770346 specifies -40°C to 105°C. All Samtec TSM variants specify -55°C to 125°C, providing extended temperature capability for demanding applications.

Q: Can I mix substitute parts in the same assembly?

A: All listed substitutes are mechanically and electrically interchangeable at the board level. However, for consistency in manufacturing documentation, supply chain management, and quality control, using a single substitute part number throughout an assembly is recommended.