Amphenol ICC 54102-S08-06 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 54102-S08-06 is a vertical rectangular connector header with 12 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This through-hole component features male pins with gold-plated mating contacts and is part of the BERGSTIK® series. The part is currently active in production. Substitute parts are necessary to address supply chain flexibility, alternative sourcing options, and specific application requirements such as operating temperature ranges, contact finish specifications, and insulation material preferences.

Key Parameters

Parameter	Specification
Connector Type	Header
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	12
Number of Rows	2
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Contact Finish - Mating	Gold or Gold, GXT™
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 54102-S08-06 is determined by strict alignment with the following core parameters: mating pitch of 0.100" (2.54mm), 12-position configuration in 2 rows, male pin contact type, through-hole mounting, solder termination, push-pull fastening, square contact shape, gold mating contact finish, UL94 V-0 flammability rating, and black insulation color. All identified substitute parts meet these mandatory criteria. Secondary parameters including contact length specifications, insulation material composition, contact finish thickness, operating temperature range, and RoHS compliance status are documented to enable informed selection based on specific application constraints.

Parameter Comparison

Parameter	54102-S08-06 (Amphenol ICC)	0010897122 (Molex)	104350-6 (TE Connectivity)	104351-6 (TE Connectivity)	5-146256-6 (TE Connectivity)	5-146257-6 (TE Connectivity)	MTSW-106-07-L-D-180 (Samtec)	MTSW-106-08-G-D-200 (Samtec)	TSW-106-07-SM-D (Samtec)
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	12	12	12	12	12	12	12	12	12
Number of Rows	2	2	2	2	2	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Press-Fit, Solder	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.230" (5.84mm)	0.240" (6.10mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.180" (4.57mm)	0.200" (5.08mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.107" (2.71mm)	0.120" (3.05mm)	0.120" (3.05mm)	0.120" (3.05mm)	0.120" (3.05mm)	0.150" (3.81mm)	0.230" (5.84mm)	0.100" (2.54mm)
Overall Contact Length	0.450" (11.43mm)	0.437" (11.10mm)	0.440" (11.18mm)	0.440" (11.18mm)	0.440" (11.18mm)	0.440" (11.18mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.430" (10.92mm)
Insulation Height	0.100" (2.54mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Gold	Gold	Gold	Gold	Gold
Contact Finish Thickness - Mating	15.0µin (0.38µm)	15.0µin (0.38µm)	30.0µin (0.76µm)	15.0µin (0.38µm)	15.0µin (0.38µm)	30.0µin (0.76µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	30.0µin (0.76µm)
Contact Material	Phosphor Bronze	Copper Alloy	Copper Alloy	Copper Alloy	Copper Alloy	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black
MSL	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Product Status	Active	Active	Obsolete	Obsolete	Active	Active	Active	Active	Active
RoHS Status	RoHS non-compliant	ROHS3 Compliant	RoHS non-compliant	RoHS non-compliant	ROHS3 Compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant

Engineering Selection Recommendations

Active Status Preference: Parts 0010897122 (Molex C-Grid 70280), 5-146256-6 (TE Connectivity AMPMODU Mod II), 5-146257-6 (TE Connectivity AMPMODU Mod II), MTSW-106-07-L-D-180 (Samtec Flex Stack), MTSW-106-08-G-D-200 (Samtec Flex Stack), and TSW-106-07-SM-D (Samtec TSW) are currently active in production. Parts 104350-6 and 104351-6 are obsolete and should be avoided for new designs unless legacy compatibility is required.

RoHS Compliance: For applications requiring RoHS3 compliance, select from 0010897122, 5-146256-6, 5-146257-6, MTSW-106-07-L-D-180, MTSW-106-08-G-D-200, or TSW-106-07-SM-D. The original 54102-S08-06 is RoHS non-compliant.

Operating Temperature Range: The original 54102-S08-06 does not specify an operating temperature range. Samtec parts (MTSW and TSW series) operate from -55°C to 125°C. TE Connectivity AMPMODU Mod II parts (104350-6, 104351-6, 5-146256-6, 5-146257-6) operate from -65°C to 105°C. Molex 0010897122 does not specify an operating temperature range.

Contact Finish Thickness: The original part specifies 15.0µin (0.38µm) mating contact finish thickness. Parts with thicker gold plating (30.0µin / 0.76µm) include 104350-6, 5-146257-6, and TSW-106-07-SM-D, which may provide enhanced durability in high-cycle mating applications. Samtec MTSW parts feature thinner gold plating (10.0µin / 0.25µm).

Insulation Material: The original part does not specify insulation material. Molex 0010897122 uses Liquid Crystal Polymer (LCP) glass-filled material. TE Connectivity AMPMODU Mod II parts use either Thermoplastic or Liquid Crystal Polymer (LCP). Samtec parts use Polyester glass-filled or Polybutylene Terephthalate (PBT) materials.

Contact Length Variations: Samtec MTSW-106-08-G-D-200 features extended post length (0.230" / 5.84mm) and overall contact length (0.530" / 13.46mm), suitable for applications requiring deeper board penetration. Samtec MTSW-106-07-L-D-180 and TSW-106-07-SM-D feature shorter mating contact lengths (0.180" / 4.57mm and 0.230" / 5.84mm respectively), accommodating space-constrained designs.

Frequently Asked Questions (FAQ)

Q: Can I substitute the 54102-S08-06 with any of the listed parts?

A: All listed parts meet the core substitution criteria: 0.100" (2.54mm) pitch, 12-position configuration in 2 rows, male pin contacts, through-hole mounting, solder termination, push-pull fastening, square contact shape, gold mating finish, UL94 V-0 flammability rating, and black insulation. However, verify secondary specifications including contact length, operating temperature range, and RoHS compliance for your specific application.

Q: What is the difference between the Samtec MTSW and TSW series?

A: Both Samtec series meet core substitution criteria. The MTSW series features cuttable headers with contact length options of 0.180" (4.57mm) or 0.200" (5.08mm) mating length and extended post lengths. The TSW series features standard headers with 0.230" (5.84mm) mating contact length and 0.100" (2.54mm) post length. Select based on your specific board depth and mating cycle requirements.

Q: Are the TE Connectivity obsolete parts (104350-6 and 104351-6) still usable?

A: Parts 104350-6 and 104351-6 are marked as obsolete. While they meet core electrical and mechanical substitution criteria, they are no longer in active production. For new designs, select from active parts: 5-146256-6, 5-146257-6, or alternative manufacturers' offerings.

Q: What is the significance of contact finish thickness differences?

A: Contact finish thickness affects durability and wear resistance. The original 54102-S08-06 specifies 15.0µin (0.38µm). Thicker finishes (30.0µin / 0.76µm) on parts 104350-6, 5-146257-6, and TSW-106-07-SM-D provide enhanced protection in high-cycle mating applications. Thinner finishes (10.0µin / 0.25µm) on Samtec MTSW parts reduce material cost while maintaining functional performance.

Q: Which substitute part offers the best RoHS compliance?

A: Parts 0010897122, 5-146256-6, 5-146257-6, MTSW-106-07-L-D-180, MTSW-106-08-G-D-200, and TSW-106-07-SM-D are ROHS3 compliant. Part 5-146257-6 is marked as RoHS Compliant. The original 54102-S08-06 is RoHS non-compliant.

Q: How do insulation material differences affect performance?

A: Insulation material composition affects thermal stability and mechanical properties. Liquid Crystal Polymer (LCP) materials used in Molex 0010897122 and TE Connectivity AMPMODU Mod II parts provide superior thermal and dimensional stability. Polyester glass-filled and Polybutylene Terephthalate (PBT) materials in Samtec parts offer cost-effective alternatives with adequate performance for standard applications.

Q: What is the inventory status of these substitute parts?

A: Current inventory levels are: 54102-S08-06 (889 pcs), 0010897122 (2758 pcs), 104350-6 (1002 pcs), 104351-6 (1058 pcs), 5-146256-6 (5056 pcs), 5-146257-6 (4673 pcs), MTSW-106-07-L-D-180 (920 pcs), MTSW-106-08-G-D-200 (869 pcs), and TSW-106-07-SM-D (860 pcs). Verify current availability with your supplier before finalizing procurement decisions.

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