Amphenol ICC 54102-G08-09 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 54102-G08-09 is a rectangular connector header with 18 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This through-hole component features male pins with gold-plated mating contacts and phosphor bronze material. The part is classified as obsolete, making equivalent substitutes necessary for ongoing production and maintenance applications. Active alternatives from multiple manufacturers provide functional compatibility while offering improved compliance status and extended availability.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	18
Number of Rows	2
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Contact Finish - Mating	Gold or Gold, GXT™
Current Rating	3A per Contact
Material Flammability Rating	UL94 V-0
Moisture Sensitivity Level (MSL)	1 (Unlimited)
RoHS Status	Non-compliant

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict alignment with the following core parameters:

Connector Type: Header (with or without breakaway feature)
Contact Type: Male Pin
Pitch - Mating: 0.100" (2.54mm)
Number of Positions: 18
Number of Rows: 2
Row Spacing - Mating: 0.100" (2.54mm)
Mounting Type: Through Hole
Termination: Solder
Fastening Type: Push-Pull
Material Flammability Rating: UL94 V-0
Moisture Sensitivity Level: 1 (Unlimited)

All listed substitutes meet these core electrical and mechanical requirements. Variations in contact length, insulation height, contact material composition, and finish thickness are secondary parameters that do not prevent functional substitution in standard board-to-board or cable applications. Compliance status and product availability differ among alternatives.

Parameter Comparison

Parameter	54102-G08-09 (Main)	5-146256-9 (TE)	0010897182 (Molex)	450-80-218-00-001101 (Preci-Dip)	HTSW-109-07-S-D (Samtec)	MTSW-109-07-S-D-180 (Samtec)	PBC09DAAN (Sullins)
Connector Type	Header	Header, Breakaway	Header, Breakaway	Header	Header	Header, Cuttable	Header, Breakaway
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	18	18	18	18	18	18	18
Number of Rows	2	2	2	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Tin	Gold	Gold	Gold
Contact Material	Phosphor Bronze	Copper Alloy	Copper Alloy	Brass	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Current Rating	3A per Contact	3A	Not specified	3A	Varies by Wire Gauge	3A	3A
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Natural	Black	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	Not Applicable	1 (Unlimited)	Not Applicable
RoHS Status	Non-compliant	Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Product Status	Obsolete	Active	Active	Active	Active	Active	Active

Engineering Selection Recommendations

All listed substitutes provide functional equivalence to the 54102-G08-09 based on core electrical and mechanical parameters. Selection among active alternatives should prioritize the following factors:

RoHS Compliance: All substitute parts are RoHS compliant (RoHS or ROHS3), whereas the original part is non-compliant. For applications subject to RoHS regulations, any substitute is acceptable.

Product Status: The original 54102-G08-09 is obsolete. All substitutes maintain active product status with established supply chains and ongoing manufacturer support.

Inventory Availability: TE Connectivity 5-146256-9 (2809 units), Sullins PBC09DABN (1318 units), and Samtec HTSW-109-07-S-D (1301 units) offer the highest stock levels.

Contact Finish Consistency: Parts with gold mating contact finish (TE, Molex 0010897182, Samtec, Sullins) maintain closer alignment with the original specification. Preci-Dip 450-80-218-00-001101 uses tin finish, which is functionally acceptable but differs from the original.

Insulation Material: TE Connectivity and Molex parts use Liquid Crystal Polymer (LCP), offering superior dimensional stability. Samtec and Sullins use polyester or polybutylene terephthalate (PBT), which are also UL94 V-0 rated.

Operating Temperature Range: Samtec (HTSW and MTSW series) and Sullins parts specify -55°C to 125°C operating range. Preci-Dip specifies -55°C to 125°C. TE and Molex do not specify operating temperature limits in provided data.

Frequently Asked Questions (FAQ)

Q: Can I use any of these substitutes as a direct replacement for the 54102-G08-09?

A: Yes. All listed parts meet the core substitution criteria: 18-position, 2-row header with 0.100" (2.54mm) pitch, male pins, through-hole solder termination, and push-pull fastening. Physical board layout compatibility depends on contact length and insulation height variations, which are secondary parameters.

Q: What is the difference between breakaway and standard header types?

A: Breakaway headers (TE 5-146256-9, Molex 0010897182, Sullins PBC09DAAN/DABN/DACN) allow individual rows or sections to be separated after assembly. Standard headers (Amphenol original, Preci-Dip, Samtec HTSW) remain as single units. Both types are electrically and mechanically equivalent for board-to-board connections.

Q: Why do some parts have different contact lengths?

A: Contact length variations (ranging from 0.156" to 0.240" mating length) accommodate different PCB thicknesses and mating depths. The original 54102-G08-09 specifies 0.230" mating contact length. Substitutes with similar lengths (TE, Molex, Samtec HTSW, Sullins) provide closest mechanical alignment. Preci-Dip's shorter 0.156" mating length is suitable for thinner board applications.

Q: Are there compliance differences I should consider?

A: The original part is RoHS non-compliant. All substitutes are RoHS or ROHS3 compliant. If your application or market requires RoHS compliance, any substitute is acceptable. All parts maintain UL94 V-0 flammability rating and MSL 1 (unlimited moisture sensitivity).

Q: What is the difference between Samtec HTSW and MTSW series?

A: HTSW-109-07-S-D is a standard header. MTSW series (MTSW-109-07-S-D-180 and MTSW-109-07-S-D-200) are cuttable headers with different mating contact lengths (0.180" and 0.200" respectively). The MTSW designation indicates the connector can be cut to custom lengths. Both are electrically equivalent for 18-position applications.

Q: Which substitute offers the best long-term availability?

A: TE Connectivity, Molex, and Samtec are established connector manufacturers with broad product portfolios and global distribution. All three maintain active product status. Sullins Connector Solutions also maintains active status with strong inventory levels. Preci-Dip is a specialized connector manufacturer with active product support.

Q: Can I mix different substitute parts in the same assembly?

A: Yes, provided they are used in separate connector positions. All substitutes meet the same core electrical and mechanical specifications. However, for consistency in manufacturing and maintenance, using a single part number across an assembly is recommended.

Q: What should I verify before switching to a substitute?

A: Confirm that the substitute's contact length and insulation height are compatible with your PCB layout and mating connector depth. Verify that the insulation material (LCP, PBT, or polyester) meets your application's environmental and thermal requirements. Confirm RoHS compliance status aligns with your market or regulatory requirements.

Request Quote (Ships tomorrow)

Part Number

Quantity

Company

Contact Name

E-mail

Message