54101-G0820LF Equivalent & Substitute Parts

Part Overview

The 54101-G0820LF is a rectangular connector header manufactured by Amphenol ICC (FCI) in the BERGSTIK® series. This through-hole vertical header connector features 20 positions at 0.100" (2.54mm) pitch with male pins and gold-plated mating contacts. The part is active in production with 1173 units in current inventory. Equivalent and substitute parts are identified to support design flexibility, supply chain continuity, and application-specific requirements where contact finish or packaging preferences differ from the primary specification.

Substiute Parts

54101-G0820LF
Amphenol ICC (FCI)In Stock: 127054101-G0820LF Datasheet
54101-G0820LF
Current Part
PEC20SAAN
Sullins Connector SolutionsIn Stock: 2144PEC20SAAN Datasheet
PEC20SAAN
MFR Recommended
TS-120-G-A-1
Samtec Inc.In Stock: 813TS-120-G-A-1 Datasheet
TS-120-G-A-1
MFR Recommended
TS-120-G-A-2
Samtec Inc.In Stock: 857TS-120-G-A-2 Datasheet
TS-120-G-A-2
MFR Recommended
TS-120-G-AA
Samtec Inc.In Stock: 766TS-120-G-AA Datasheet
TS-120-G-AA
MFR Recommended
TS-120-T-AA
Samtec Inc.In Stock: 741TS-120-T-AA Datasheet
TS-120-T-AA
MFR Recommended

Key Parameters

Parameter Specification
Connector Type Header
Contact Type Male Pin
Number of Positions 20
Pitch - Mating 0.100" (2.54mm)
Number of Rows 1
Mounting Type Through Hole
Termination Solder
Contact Length - Mating 0.230" (5.84mm)
Contact Length - Post 0.120" (3.05mm)
Overall Contact Length 0.450" (11.43mm)
Insulation Height 0.100" (2.54mm)
Contact Shape Square
Operating Temperature -65°C ~ 125°C
Current Rating 3A per Contact
Material Flammability Rating UL94 V-0
Insulation Color Black
RoHS Status RoHS Compliant
Moisture Sensitivity Level 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 54101-G0820LF is determined by the following critical parameters: connector type (header), contact type (male pin), number of positions (20), pitch (0.100" / 2.54mm), number of rows (1), mounting type (through hole), termination method (solder), contact length dimensions, insulation height, operating temperature range (-65°C ~ 125°C), current rating (3A), and material flammability rating (UL94 V-0).

The identified substitute parts maintain these core electrical and mechanical parameters. Variations exist in contact finish (gold versus tin), contact finish thickness, packaging format (bag, bulk, or tube), and insulation material composition. These variations do not affect functional interchangeability in applications where the mating interface, board footprint, and electrical performance requirements are identical.

Parameter Comparison

Parameter 54101-G0820LF (Amphenol ICC) PEC20SAAN (Sullins) TS-120-G-A-1 (Samtec) TS-120-G-A-2 (Samtec) TS-120-G-AA (Samtec) TS-120-T-AA (Samtec)
Connector Type Header Header, Breakaway Header Header Header Header
Contact Type Male Pin Male Pin Male Pin Male Pin Male Pin Male Pin
Number of Positions 20 20 20 20 20 20
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm)
Number of Rows 1 1 1 1 1 1
Mounting Type Through Hole Through Hole Through Hole Through Hole Through Hole Through Hole
Termination Solder Solder Solder Solder Solder Solder
Contact Length - Mating 0.230" (5.84mm) 0.230" (5.84mm) Not specified Not specified Not specified Not specified
Contact Length - Post 0.120" (3.05mm) 0.120" (3.05mm) Not specified Not specified Not specified Not specified
Overall Contact Length 0.450" (11.43mm) 0.450" (11.43mm) Not specified Not specified Not specified Not specified
Insulation Height 0.100" (2.54mm) 0.100" (2.54mm) Not specified Not specified Not specified Not specified
Contact Shape Square Square Not specified Not specified Not specified Not specified
Contact Finish - Mating Gold or Gold, GXT™ Tin Gold Gold Gold Tin
Contact Finish Thickness - Mating 30.0µin (0.76µm) 100.0µin (2.54µm) 20.0µin (0.51µm) 20.0µin (0.51µm) 20.0µin (0.51µm) 200.0µin (5.08µm)
Operating Temperature -65°C ~ 125°C -65°C ~ 125°C Not specified Not specified Not specified Not specified
Current Rating 3A per Contact 3A Not specified Not specified Not specified Not specified
Material Flammability Rating UL94 V-0 UL94 V-0 Not specified Not specified Not specified Not specified
Insulation Color Black Black Black Black Black Black
RoHS Status RoHS Compliant ROHS3 Compliant ROHS3 Compliant ROHS3 Compliant ROHS3 Compliant ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited) Not Applicable 1 (Unlimited) 1 (Unlimited) 1 (Unlimited) 1 (Unlimited)
Packaging Bag Bulk Tube Tube Tube Tube
Current Inventory 1173 Pcs 2049 Pcs 734 Pcs 766 Pcs 740 Pcs 720 Pcs

Engineering Selection Recommendations

All identified substitute parts maintain active product status and comply with RoHS requirements. The 54101-G0820LF features gold plating on mating contacts with a thickness of 30.0µin (0.76µm). The PEC20SAAN from Sullins Connector Solutions provides a direct mechanical and electrical equivalent with tin-plated mating contacts at 100.0µin (2.54µm) thickness and is available in bulk packaging.

The Samtec TS series (TS-120-G-A-1, TS-120-G-A-2, TS-120-G-AA, and TS-120-T-AA) offers gold-plated variants with 20.0µin (0.51µm) contact finish thickness and a tin-plated variant with 200.0µin (5.08µm) thickness. These parts are supplied in tube packaging. The TS-120-G-A-1 and TS-120-G-A-2 are functionally identical gold-plated options, while TS-120-G-AA provides an alternative gold-plated configuration. The TS-120-T-AA offers tin plating for applications where tin contact finish is specified.

Selection between these substitutes depends on contact finish requirements, packaging preferences, and supply chain availability. All parts share identical pitch, position count, mounting type, and termination method, ensuring board-level compatibility.

Frequently Asked Questions (FAQ)

Q: Can the PEC20SAAN replace the 54101-G0820LF directly on the PCB?

A: Yes. Both parts share identical pitch (0.100" / 2.54mm), position count (20), mounting type (through hole), and solder termination. The primary difference is contact finish: the 54101-G0820LF uses gold plating while the PEC20SAAN uses tin plating. This difference does not affect mechanical fit or electrical performance in standard applications.

Q: What is the difference between the Samtec TS-120 variants?

A: The TS-120-G-A-1, TS-120-G-A-2, and TS-120-G-AA are all gold-plated headers with identical electrical and mechanical specifications. The TS-120-T-AA is a tin-plated variant with thicker contact finish (200.0µin versus 20.0µin). All four parts are functionally interchangeable with the 54101-G0820LF at the board level.

Q: Does contact finish thickness affect compatibility?

A: Contact finish thickness does not affect mechanical fit or basic electrical function. The 54101-G0820LF specifies 30.0µin (0.76µm) gold plating on mating contacts. Substitute parts vary in finish thickness but maintain the same contact geometry and current rating (3A per contact).

Q: Are all substitute parts RoHS compliant?

A: Yes. The 54101-G0820LF is RoHS Compliant. All identified substitutes (PEC20SAAN and the Samtec TS series) are ROHS3 Compliant, meeting current regulatory requirements.

Q: What packaging options are available?

A: The 54101-G0820LF is supplied in bag packaging. The PEC20SAAN is available in bulk packaging. The Samtec TS series parts are supplied in tube packaging. Packaging format does not affect component performance but may influence handling and storage procedures.

Q: Can I use a tin-plated part where gold plating is specified?

A: Tin-plated contacts (PEC20SAAN and TS-120-T-AA) provide equivalent electrical performance and mechanical fit. Contact finish selection depends on application requirements, environmental exposure, and corrosion resistance needs. Both finishes are suitable for standard board-to-board connections.

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