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540-44-044-24-000000 PLCC Socket Equivalent & Substitute Parts
Part Overview
The 540-44-044-24-000000 is a 44-position PLCC socket manufactured by Mill-Max Manufacturing Corp., designed for through-hole mounting applications. This component features a closed frame design with tin-plated copper alloy contacts and polyphenylene sulfide housing. The part is currently classified as obsolete, making identification of suitable substitute components essential for ongoing production and maintenance applications requiring compatible PLCC socket functionality.
Substiute Parts
Key Parameters
| Parameter | Specification |
|---|---|
| Part Number | 540-44-044-24-000000 |
| Manufacturer | Mill-Max Manufacturing Corp. |
| Type | PLCC Socket |
| Number of Positions | 44 (4 x 11) |
| Pitch - Mating | 0.050" (1.27mm) |
| Pitch - Post | 0.100" (2.54mm) |
| Contact Finish - Mating | Tin |
| Contact Material - Mating | Copper Alloy |
| Mounting Type | Through Hole |
| Housing Material | Polyphenylene Sulfide (PPS) |
| Operating Temperature Range | -55°C to 125°C |
| Contact Resistance | 20mOhm |
| RoHS Status | ROHS3 Compliant |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
The 940-44-044-24-000000 qualifies as a direct substitute based on the following critical parameters:
Matching Parameters:
- 44-position PLCC socket configuration (4 x 11 grid)
- Through-hole mounting type
- Closed frame design
- Tin contact finish on mating surface
- Operating temperature range: -55°C to 125°C
- UL94 V-0 flammability rating
- ROHS3 compliance
- Solder termination method
- Post pitch: 0.100" (2.54mm)
Differing Parameters:
- Mating pitch: 0.100" (2.54mm) versus 0.050" (1.27mm)
- Contact material - mating: Beryllium Copper versus Copper Alloy
- Contact material - post: Brass Alloy versus unspecified
- Housing material: PCT Polyester versus PPS
- Contact resistance: 30mOhm versus 20mOhm
- Current rating: 1A (specified for substitute only)
The substitute part maintains functional compatibility for PLCC socket applications while introducing variations in contact materials and housing composition.
Parameter Comparison
| Parameter | 540-44-044-24-000000 (Main) | 940-44-044-24-000000 (Substitute) |
|---|---|---|
| Manufacturer | Mill-Max Manufacturing Corp. | Mill-Max Manufacturing Corp. |
| Type | PLCC Socket | PLCC Socket |
| Number of Positions | 44 (4 x 11) | 44 (4 x 11) |
| Pitch - Mating | 0.050" (1.27mm) | 0.100" (2.54mm) |
| Pitch - Post | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Finish - Mating | Tin | Tin |
| Contact Finish Thickness - Mating | 150.0µin (3.81µm) | 150.0µin (3.81µm) |
| Contact Material - Mating | Copper Alloy | Beryllium Copper |
| Mounting Type | Through Hole | Through Hole |
| Features | Closed Frame | Closed Frame |
| Termination | Solder | Solder |
| Contact Finish Thickness - Post | 150.0µin (3.81µm) | 200.0µin (5.08µm) |
| Contact Material - Post | Copper Alloy | Brass Alloy |
| Housing Material | Polyphenylene Sulfide (PPS) | Polycyclohexylenedimethylene Terephthalate (PCT), Polyester |
| Operating Temperature | -55°C to 125°C | -55°C to 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Contact Resistance | 20mOhm | 30mOhm |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Obsolete | Active |
Engineering Selection Recommendations
The 940-44-044-24-000000 is available as an active product with current manufacturing support, whereas the 540-44-044-24-000000 is obsolete. Both components maintain ROHS3 compliance and UL94 V-0 flammability certification, meeting regulatory requirements for equivalent applications.
The substitute part demonstrates higher contact finish thickness on post terminations (200.0µin versus 150.0µin) and utilizes beryllium copper for mating contacts, which may provide enhanced durability characteristics. The contact resistance specification of 30mOhm for the substitute remains within acceptable parameters for PLCC socket applications.
Selection between these components should be based on specific application requirements regarding mating pitch tolerance, contact material compatibility with intended IC packages, and housing material thermal or chemical resistance needs.
Frequently Asked Questions (FAQ)
Q: Can the 940-44-044-24-000000 directly replace the 540-44-044-24-000000 in existing designs?
A: Both components share identical 44-position PLCC configuration, through-hole mounting, and operating temperature range. However, the mating pitch differs (0.100" versus 0.050"), which affects physical compatibility with specific IC packages. Verification of IC package pitch specifications is required before substitution.
Q: What is the significance of the different contact materials?
A: The main part uses copper alloy contacts, while the substitute uses beryllium copper for mating contacts and brass alloy for post contacts. These material variations affect contact durability and electrical performance characteristics but maintain functional socket operation within specified parameters.
Q: Does the higher contact resistance of the substitute part affect circuit performance?
A: The substitute part specifies 30mOhm contact resistance compared to 20mOhm for the main part. This 10mOhm difference remains negligible for standard PLCC socket applications and does not introduce functional incompatibility.
Q: Are there packaging differences between these parts?
A: The main part packaging is unspecified, while the substitute is packaged in tubes. This affects handling and storage procedures but does not impact electrical or mechanical compatibility.
Q: What compliance certifications apply to both parts?
A: Both components are ROHS3 compliant, UL94 V-0 rated, REACH unaffected, and classified under ECCN EAR99. Moisture sensitivity level is 1 (unlimited) for both parts.
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