TE Connectivity 53240-1 Spade Terminal Connector Equivalent & Substitute Parts

Part Overview

The TE Connectivity 53240-1 is an insulated spade terminal connector designed for crimp termination of 16-22 AWG wire. This red 6 stud terminal belongs to the Plasti-Grip series and is classified as a spring snap terminal for free-hanging in-line applications. The part is currently active in production status. Substitute parts are identified when packaging configurations differ while maintaining identical electrical and mechanical specifications, enabling procurement flexibility and inventory optimization across supply chain requirements.

Substiute Parts

53240-1

TE Connectivity AMP ConnectorsIn Stock: 134253240-1 Datasheet

Current PartRFQ

53240-2

TE Connectivity AMP ConnectorsIn Stock: 2000653240-2 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the 53240-1 are identified based on equivalence across all critical electrical and mechanical parameters. The substitution logic is determined by the following parameters:

• Terminal Type & Function: Spring snap terminal configuration
• Stud Size: 6 stud specification
• Wire Gauge Compatibility: 16-22 AWG range
• Termination Method: Crimp termination
• Insulation Material & Color: PVC insulation, red color
• Contact Material & Finish: Brass with tin finish
• Physical Dimensions: Outer width, overall length, ring center to termination distance, and tongue opening
• Regulatory Compliance: RoHS compliance status

The 53240-2 qualifies as a direct substitute because it maintains identical specifications across all electrical and mechanical parameters. The only difference between these parts is the packaging configuration: 53240-1 is supplied in bulk packaging, while 53240-2 is supplied in cut tape (CT) packaging. This distinction does not affect terminal performance, compatibility, or application suitability.

Parameter Comparison

Engineering Selection Recommendations

Both the 53240-1 and 53240-2 are active production parts manufactured by TE Connectivity AMP Connectors and maintain full compliance with RoHS regulations. The 53240-1 is RoHS Compliant, while the 53240-2 is ROHS3 Compliant, indicating the substitute part meets the most current RoHS revision standards.

Selection between these parts should be based on packaging requirements and procurement workflow:

• 53240-1 (Bulk Packaging): Suitable for high-volume applications, manufacturing environments requiring loose component handling, or inventory systems designed for bulk terminal storage.

• 53240-2 (Cut Tape Packaging): Suitable for automated assembly processes, pick-and-place equipment integration, controlled component dispensing, or applications requiring individual terminal management.

Both parts are electrically and mechanically interchangeable. The choice between them does not affect terminal performance, wire gauge compatibility, stud size, contact resistance, or mechanical durability. Inventory availability and supply chain logistics may also influence part selection, as the 53240-2 currently maintains higher stock levels (19,975 pcs) compared to the 53240-1 (1,251 pcs).

Frequently Asked Questions (FAQ)

Q: Can 53240-2 be used as a direct replacement for 53240-1 in existing applications?

A: Yes. The 53240-2 is a direct electrical and mechanical equivalent. All terminal specifications, dimensions, wire gauge compatibility, and contact characteristics are identical. The only difference is packaging format, which does not affect terminal function or performance.

Q: What is the difference between bulk and cut tape packaging?

A: Bulk packaging supplies loose terminals in a container suitable for manual handling and storage. Cut tape packaging supplies terminals on a continuous tape strip, designed for automated assembly equipment and component dispensers. Both packaging formats contain the same terminal product.

Q: Are both parts suitable for 16-22 AWG wire termination?

A: Yes. Both 53240-1 and 53240-2 are rated for 16-22 AWG wire gauge. The insulation diameter range of 0.105" to 0.140" (2.67mm to 3.56mm) accommodates this wire gauge specification for both parts.

Q: What is the significance of the RoHS compliance difference between these parts?

A: The 53240-1 is RoHS Compliant, and the 53240-2 is ROHS3 Compliant. Both meet RoHS regulatory requirements. ROHS3 represents the current revision of the RoHS directive. Both parts are compliant with hazardous substance restrictions and are suitable for regulated applications.

Q: Can these terminals be used interchangeably in automated assembly processes?

A: The 53240-2 in cut tape packaging is specifically designed for automated assembly and pick-and-place equipment. The 53240-1 in bulk packaging is suitable for manual assembly or environments with bulk component handling systems. For automated processes, the 53240-2 is the appropriate choice.

Q: What is the 6 stud specification?

A: The 6 stud designation refers to the terminal's connection point size, which accommodates a #6 stud or screw. This specification is identical on both the 53240-1 and 53240-2.

Q: Are there any performance differences between these parts?

A: No. Both parts have identical electrical performance, mechanical durability, contact resistance characteristics, and environmental ratings. Performance is determined by the terminal's brass construction with tin finish, serrated termination design, and PVC insulation material, all of which are identical between the two parts.