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TE Connectivity AMP Connectors 520895-1 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 520895-1 is a 1 Position Housing Connector Female Receptacle in black nylon, designed for 0.250" (6.35mm) quick connect and disconnect applications. This connector features a free-hanging in-line mounting configuration and is part of the Positive Lock EX series.
The 520895-1 is classified as obsolete. Identifying equivalent and substitute parts is necessary to maintain design continuity, ensure supply chain availability, and support ongoing production and maintenance requirements for systems utilizing this connector type.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Terminal Type | Quick Connect, Disconnect |
| Gender | Female, Receptacle |
| Terminal Size | 0.250" (6.35mm) |
| Number of Positions | 1 |
| Mounting Type | Free Hanging (In-Line) |
| Color | Black |
| Material | Nylon |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the 520895-1 is based on electrical and mechanical compatibility across the following critical parameters:
Substitution Criteria:
- Terminal Type: Quick Connect, Disconnect functionality
- Gender: Female, Receptacle configuration
- Terminal Size: 0.250" (6.35mm) contact interface
- Number of Positions: Single position housing
- Mounting Type: Free Hanging (In-Line) orientation
- Color: Black nylon housing
- Material: Nylon construction
- Regulatory Compliance: ROHS3 Compliant status
- Moisture Sensitivity: MSL 1 (Unlimited)
The substitute part 520961-1 meets all substitution criteria. While it belongs to a different series (Mark I versus Positive Lock EX) and carries an active product status, it maintains functional and mechanical equivalence for the specified application parameters.
Parameter Comparison
| Parameter | 520895-1 (Main Part) | 520961-1 (Substitute) |
|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors |
| Category | Terminals | Terminals |
| Description | CONN RCPT HSG 0.25 1POS BLACK | CONN RCPT HSG 0.25 1POS BLACK |
| Terminal Type | Quick Connect, Disconnect | Quick Connect, Disconnect |
| Gender | Female, Receptacle | Female, Receptacle |
| Terminal Size | 0.250" (6.35mm) | 0.250" (6.35mm) |
| Number of Positions | 1 | 1 |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Color | Black | Black |
| Material | Nylon | Nylon |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Obsolete | Active |
| Series | Positive Lock EX | Mark I |
| Packaging | Not specified | Bulk |
Engineering Selection Recommendations
The 520961-1 serves as a direct functional substitute for the obsolete 520895-1. Both connectors share identical electrical and mechanical specifications across all critical parameters: terminal type, gender, terminal size, position count, mounting configuration, color, material composition, and regulatory compliance status.
The primary distinction between these parts is product lifecycle status. The 520895-1 is obsolete, while the 520961-1 maintains active production status. This difference in lifecycle positioning, combined with the 520961-1's significantly higher inventory availability (19,513 pieces versus 870 pieces), establishes it as the preferred selection for new designs and ongoing supply requirements.
Both parts maintain ROHS3 compliance and MSL 1 rating, ensuring compatibility with current manufacturing and environmental standards. The 520961-1 is packaged in bulk format, supporting efficient procurement for production environments.
Frequently Asked Questions (FAQ)
Q: Can the 520961-1 directly replace the 520895-1 in existing applications?
A: Yes. The 520961-1 meets all electrical and mechanical specifications of the 520895-1, including terminal type, gender, terminal size, position count, mounting type, color, material, and regulatory compliance. Both are 1 Position Female Receptacle connectors rated for 0.250" (6.35mm) quick connect and disconnect applications.
Q: What is the significance of the series difference between Positive Lock EX and Mark I?
A: The series designation indicates the connector family and design generation. While the 520895-1 belongs to the Positive Lock EX series and the 520961-1 belongs to the Mark I series, both maintain functional equivalence across all specified parameters for this application category.
Q: Why is the 520895-1 classified as obsolete?
A: Obsolete status indicates the part is no longer in active production. The 520961-1, with active product status and higher inventory levels, is the recommended alternative for new procurement and design continuity.
Q: Are there packaging differences between these parts?
A: The 520895-1 packaging is not specified in the available data. The 520961-1 is supplied in bulk packaging, which is standard for production environments and supports efficient component procurement.
Q: Do both parts meet current regulatory requirements?
A: Yes. Both the 520895-1 and 520961-1 are ROHS3 compliant and carry MSL 1 (Unlimited) moisture sensitivity ratings, meeting current environmental and manufacturing standards.
Q: What is the compatibility of these connectors with quick connect terminals?
A: Both parts are designed for use with 0.250" (6.35mm) quick connect and disconnect terminals. The 520961-1 specification references 0.250" (6.35mm) x 0.032" (0.81mm) quick connects, providing additional dimensional detail for terminal interface compatibility.
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