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TE Connectivity 520259-4 Modular Connector: Equivalent & Substitute Parts
Part Overview
The TE Connectivity 520259-4 is a Jack Modular Connector with 8p8c (RJ45, Ethernet) configuration, designed for vertical through-hole mounting in unshielded Cat3 applications. This connector features board lock and panel stop functionality with phosphor bronze contacts finished in gold.
The 520259-4 is classified as obsolete. Locating active production alternatives is necessary to ensure supply chain continuity and access to current manufacturing stock for new designs and production requirements.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Jack |
| Number of Positions/Contacts | 8p8c (RJ45, Ethernet) |
| Mounting Type | Through Hole |
| Orientation | Vertical |
| Termination | Solder |
| Shielding | Unshielded |
| Ratings | Cat3 |
| Contact Material | Phosphor Bronze |
| Contact Finish | Gold, 50.0µin (1.27µm) |
| Housing Material | Polybutylene Terephthalate (PBT), Polyester |
| Operating Temperature Range | -40°C ~ 85°C |
| Features | Board Lock, Panel Stops |
| Tab Direction | User Selectable |
Substitute Part Grouping Explanation
Substitution of the 520259-4 is determined by strict equivalence across all electrical and mechanical parameters. The substitute part must maintain identical specifications in the following critical areas:
Electrical Parameters:
- Connector type (Jack)
- Contact count and configuration (8p8c RJ45 Ethernet)
- Contact material and finish (Phosphor Bronze, Gold 50.0µin)
- Shielding classification (Unshielded)
- Category rating (Cat3)
Mechanical Parameters:
- Mounting method (Through Hole)
- Orientation (Vertical)
- Termination type (Solder)
- Housing material (PBT, Polyester)
- Functional features (Board Lock, Panel Stops, User Selectable Tab Direction)
Environmental Parameters:
- Operating temperature range (-40°C ~ 85°C)
The substitute part 5520259-4 meets all these criteria and is therefore a direct functional equivalent.
Parameter Comparison
| Parameter | 520259-4 (Main Part) | 5520259-4 (Substitute) | Match Status |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Identical |
| Category | Modular Connectors | Modular Connectors | Identical |
| Description | CONN MOD JACK 8P8C VERT UNSHLD | CONN MOD JACK 8P8C VERT UNSHLD | Identical |
| Connector Type | Jack | Jack | Identical |
| Number of Positions/Contacts | 8p8c (RJ45, Ethernet) | 8p8c (RJ45, Ethernet) | Identical |
| Number of Ports | 1 | 1 | Identical |
| Number of Rows | 1 | 1 | Identical |
| Mounting Type | Through Hole | Through Hole | Identical |
| Orientation | Vertical | Vertical | Identical |
| Termination | Solder | Solder | Identical |
| Shielding | Unshielded | Unshielded | Identical |
| Ratings | Cat3 | Cat3 | Identical |
| Features | Board Lock, Panel Stops | Board Lock, Panel Stops | Identical |
| LED Color | Does Not Contain LED | Does Not Contain LED | Identical |
| Tab Direction | User Selectable | User Selectable | Identical |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Identical |
| Contact Finish | Gold | Gold | Identical |
| Contact Finish Thickness | 50.0µin (1.27µm) | 50.0µin (1.27µm) | Identical |
| Housing Material | Polybutylene Terephthalate (PBT), Polyester | Polybutylene Terephthalate (PBT), Polyester | Identical |
| Operating Temperature | -40°C ~ 85°C | -40°C ~ 85°C | Identical |
| Product Status | Obsolete | Active | Different |
| RoHS Status | RoHS non-compliant | RoHS Compliant | Different |
| ECCN | EAR99 | EAR99 | Identical |
| HTSUS | 8536.69.4040 | 8536.69.4040 | Identical |
Engineering Selection Recommendations
Primary Recommendation: 5520259-4
The 5520259-4 is the direct substitute for the obsolete 520259-4. All electrical and mechanical parameters are identical. The substitute part is currently in active production status with substantial inventory availability (415,741 pieces in stock).
Compliance Considerations:
The 5520259-4 carries RoHS Compliant certification, whereas the 520259-4 is RoHS non-compliant. For applications subject to RoHS requirements or future regulatory compliance mandates, the 5520259-4 is the appropriate selection.
Both parts share identical ECCN (EAR99) and HTSUS (8536.69.4040) classifications, indicating equivalent export control and tariff treatment.
Packaging Difference:
The substitute part 5520259-4 is supplied in Tray packaging, whereas the main part 520259-4 packaging specification is not provided. Packaging format does not affect electrical or mechanical compatibility and is a procurement consideration only.
Supply Chain Status:
The 520259-4 is obsolete with limited remaining inventory (1,068 pieces). The 5520259-4 is active production with robust stock levels, ensuring long-term supply availability for current and future production requirements.
Frequently Asked Questions (FAQ)
Q: Can the 5520259-4 be used as a direct replacement for the 520259-4 in existing designs?
A: Yes. The 5520259-4 is electrically and mechanically identical to the 520259-4 across all specified parameters. No design modifications are required for substitution.
Q: What is the difference between the 520259-4 and 5520259-4?
A: The parts are functionally equivalent. The primary differences are product status (obsolete versus active), RoHS compliance status, and packaging format (unspecified versus Tray). The base connector specifications are identical.
Q: Does the RoHS compliance difference affect compatibility?
A: RoHS compliance is a regulatory and material composition classification. It does not affect electrical performance or mechanical compatibility. Selection between RoHS compliant and non-compliant versions depends on application regulatory requirements.
Q: Are there any performance differences between these connectors?
A: No. Both connectors maintain identical electrical ratings (Cat3), contact specifications (Phosphor Bronze with 50.0µin gold finish), operating temperature range (-40°C ~ 85°C), and mechanical features (Board Lock, Panel Stops, User Selectable Tab Direction).
Q: What is the significance of the packaging difference?
A: Packaging format (Tray versus unspecified) affects logistics, storage, and handling procedures but does not impact connector performance or compatibility. Packaging selection is determined by procurement and assembly process requirements.
Q: Why is the 520259-4 listed as obsolete?
A: Obsolete status indicates the part is no longer in active production. The 5520259-4 serves as the current production equivalent and is recommended for all new designs and ongoing production requirements.
Q: Can the 5520259-4 be used in Cat3 and higher category applications?
A: The 5520259-4 is rated for Cat3 applications. Use in higher category applications (Cat5, Cat5e, Cat6) requires verification against the specific category requirements of the target application.
Q: Is the 5520259-4 suitable for shielded or unshielded cable installations?
A: The 5520259-4 is an unshielded connector. It is designed for unshielded twisted pair (UTP) cable installations. Shielded applications require a shielded connector variant.
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