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TE Connectivity 499911-9 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 499911-9 is a rectangular connector header designed for through-hole mounting applications. This connector features a vertical orientation with 40 positions arranged in 2 rows at 0.100" (2.54mm) pitch. The part operates within the AMP-Latch series and is classified as obsolete, necessitating identification of active equivalent and substitute components for ongoing design and procurement requirements.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 40 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Shrouding | Shrouded - 4 Wall |
| Operating Temperature Range | -65°C ~ 105°C |
| Voltage Rating | 250VAC |
| Current Rating | 1A per Contact |
| Material Flammability Rating | UL94 V-0 |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution of the 499911-9 connector is determined by strict equivalence across the following critical parameters:
Primary Substitution Criteria:
- Connector type (Header)
- Contact type (Male Pin)
- Number of positions (40)
- Number of rows (2)
- Pitch - mating (0.100" / 2.54mm)
- Row spacing - mating (0.100" / 2.54mm)
- Mounting type (Through Hole)
- Termination method (Solder)
- Shrouding configuration (Shrouded - 4 Wall)
- Material flammability rating (UL94 V-0)
Secondary Compatibility Parameters:
- Operating temperature range (minimum -55°C, maximum 105°C or higher)
- Voltage rating (250VAC or higher)
- Contact finish materials (Gold or Gold-Palladium for mating; Tin for post)
Substitute parts are grouped into two categories: direct manufacturer equivalents and cross-manufacturer alternatives. Direct equivalents maintain identical electrical and mechanical specifications. Cross-manufacturer alternatives provide functional equivalence with minor variations in contact geometry, insulation material composition, or contact finish thickness, provided all primary criteria are met.
Parameter Comparison
| Parameter | 499911-9 (Main) | 5499911-9 | 09185405904 | 09185405912 | 09185405914 | 09185406912 | 09185407912 | 71918-240LF | D3432-6202-AR | N3432-6202RB |
|---|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | TE Connectivity | TE Connectivity | HARTING | HARTING | HARTING | HARTING | HARTING | Amphenol ICC (FCI) | 3M | 3M |
| Series | AMP-Latch | AMP-Latch | SEK | SEK | SEK | SEK | SEK | Quickie™ | D3000 | 3000 |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active | Active | Active | Active |
| Number of Positions | 40 | 40 | 40 | 40 | 40 | 40 | 40 | 40 | 40 | 40 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Contact Shape | Square | Square | Square | Square | Square | Square | Square | Square | Square | Square |
| Operating Temperature | -65°C ~ 105°C | -65°C ~ 105°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | Not Specified | -55°C ~ 105°C | -55°C ~ 105°C |
| Voltage Rating | 250VAC | 250VAC | Not Specified | Not Specified | Not Specified | Not Specified | Not Specified | Not Specified | Not Specified | Not Specified |
| Current Rating | 1A per Contact | 1A per Contact | Not Specified | Not Specified | Not Specified | Not Specified | Not Specified | Not Specified | 1.75A | 1.75A |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | RoHS non-compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | RoHS Compliant | ROHS3 Compliant | RoHS Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Contact Length - Mating | 0.240" (6.10mm) | 0.240" (6.10mm) | 0.228" (5.80mm) | 0.228" (5.80mm) | 0.228" (5.80mm) | 0.228" (5.80mm) | 0.228" (5.80mm) | 0.228" (5.80mm) | 0.240" (6.10mm) | 0.240" (6.10mm) |
| Contact Finish - Mating | Gold or Gold-Palladium | Gold or Gold-Palladium | Gold | Gold | Gold | Gold | Gold | Gold, GXT™ | Gold | Gold |
| Contact Finish - Post | Tin-Lead | Tin | Tin | Tin | Tin | Tin | Tin | Tin | Tin | Tin |
| Fastening Type | Latch Lock/Eject Hooks, Short | Latch Lock/Eject Hooks, Short | Latch Lock/Eject Hooks, Long | Latch Lock/Eject Hooks, Short | Latch Lock/Eject Hooks, Short | Latch Lock/Eject Hooks, Short | Latch Lock/Eject Hooks, Short | Latch Lock/Eject Hooks, Short | Latch Lock/Eject Hooks, Short | Latch Lock/Eject Hooks, Short |
Engineering Selection Recommendations
Direct Equivalent (Recommended Primary Substitute):
The TE Connectivity 5499911-9 is the direct successor to the 499911-9. This part maintains identical electrical and mechanical specifications while offering active product status and RoHS compliance. The 5499911-9 is supplied in tray packaging and represents the optimal replacement for obsolete 499911-9 applications.
Cross-Manufacturer Alternatives:
The following parts provide functional equivalence with active product status and compliance certifications:
HARTING SEK Series (09185405912, 09185405914, 09185406912, 09185407912): These connectors meet all primary substitution criteria with extended operating temperature range (-55°C ~ 125°C) and ROHS3 compliance. Minor variations exist in contact geometry and insulation material composition (Polybutylene Terephthalate with glass filling versus the original material specification). Fastening hook length varies between long and short configurations; short hook variants (09185405912, 09185405914, 09185406912, 09185407912) provide closer mechanical alignment to the original design.
Amphenol ICC (FCI) 71918-240LF (Quickie™ Series): This connector satisfies all primary substitution criteria with RoHS compliance and MSL 1 rating. Operating temperature range is not specified in available documentation. Contact material is Phosphor Bronze with thermoplastic glass-filled insulation.
3M D3432-6202-AR (D3000 Series): This connector meets all primary criteria with ROHS3 compliance and higher current rating (1.75A per contact). Operating temperature range is -55°C ~ 105°C. Contact material is brass with PCT/polyester glass-filled insulation.
3M N3432-6202RB (3000 Series): This connector provides functional equivalence with RoHS compliance and higher current rating (1.75A per contact). Contact material is copper alloy with PCT/polyester glass-filled insulation. This part is available in bulk packaging with the highest inventory level (2386 pcs).
Compliance Considerations:
The original 499911-9 is RoHS non-compliant. All recommended substitutes are RoHS compliant or ROHS3 compliant, meeting current regulatory requirements. All substitute parts maintain UL94 V-0 flammability rating and MSL 1 moisture sensitivity level.
Frequently Asked Questions (FAQ)
Q: Can the 5499911-9 be used as a direct replacement for the 499911-9?
A: Yes. The 5499911-9 is the direct equivalent with identical electrical and mechanical specifications. The primary difference is product status (active versus obsolete) and RoHS compliance. Packaging differs (tray versus original specification), but this does not affect functional performance.
Q: What are the key differences between TE Connectivity and HARTING substitutes?
A: TE Connectivity 5499911-9 maintains identical contact geometry and specifications. HARTING SEK series connectors (09185405912, 09185405914, 09185406912, 09185407912) feature slightly shorter mating contact length (0.228" versus 0.240"), different insulation material composition, and extended operating temperature range (-55°C ~ 125°C versus -65°C ~ 105°C). All meet primary substitution criteria.
Q: Are there differences in contact post length among the substitutes?
A: Yes. The original 499911-9 has contact post length of 0.155" (3.94mm). HARTING parts vary between 0.114" (2.90mm) and 0.177" (4.50mm) depending on model. 3M D3432-6202-AR has 0.112" (2.84mm) post length. These variations affect overall connector height and PCB clearance requirements. Verify mechanical fit in your application.
Q: Which substitute offers the best compliance profile?
A: All active substitutes are RoHS compliant or ROHS3 compliant. The 3M N3432-6202RB offers ROHS3 compliance with the highest inventory availability (2386 pcs). The TE Connectivity 5499911-9 offers RoHS compliance with direct specification equivalence.
Q: What is the significance of fastening hook length differences?
A: The original 499911-9 uses short latch lock/eject hooks. HARTING 09185405904 uses long hooks, while other HARTING variants (09185405912, 09185405914, 09185406912, 09185407912) use short hooks. Hook length affects mating force and connector engagement depth. Short hook variants provide closer mechanical alignment to the original design.
Q: Can I use the 09185505914 (50-position variant) as a substitute?
A: No. The 09185505914 is a 50-position connector, not 40-position. This part does not meet the primary substitution criterion of identical position count and is not suitable for direct replacement.
Q: What packaging options are available for these substitutes?
A: Packaging varies by part number. The 5499911-9 is supplied in tray packaging. HARTING parts are supplied in bulk. The 71918-240LF is supplied in tube packaging. The 3M D3432-6202-AR is supplied in tray packaging. The 3M N3432-6202RB is supplied in bulk packaging. Verify packaging requirements for your procurement and assembly processes.
Q: Are there current rating differences I should consider?
A: The original 499911-9 and TE Connectivity 5499911-9 are rated at 1A per contact. The 3M D3432-6202-AR and N3432-6202RB are rated at 1.75A per contact, providing higher current capacity. HARTING and Amphenol ICC parts do not specify current ratings in available documentation. For applications requiring higher current capacity, the 3M variants offer improved performance margin.
Q: What is the difference between RoHS and ROHS3 compliance?
A: RoHS compliance restricts six hazardous substances. ROHS3 compliance (Directive 2011/65/EU) extends restrictions to include phthalates and provides updated substance limits. Both certifications meet current regulatory requirements. ROHS3 represents the current standard for new component designs.
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