TE Connectivity 499160-7 Equivalent & Substitute Parts

Part Overview

The TE Connectivity 499160-7 is a rectangular connector header, vertical mount, 30-position configuration with 0.100" (2.54mm) pitch spacing. This connector is classified as obsolete, though 647 pieces remain in current inventory. The AMP-Latch series header features through-hole solder termination with shrouded 4-wall construction and latch lock/eject hook fastening. Due to its obsolete product status, equivalent substitute parts from active manufacturers are necessary for new designs and ongoing production requirements.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	30
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Shrouding	Shrouded - 4 Wall
Termination	Solder
Fastening Type	Latch Lock/Eject Hooks, Short
Contact Shape	Square
Operating Temperature Range	-55°C ~ 105°C
Material Flammability Rating	UL94 V-0
Current Rating	1A
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts for the TE Connectivity 499160-7 are grouped based on strict electrical and mechanical compatibility criteria. The primary substitution parameters are:

Critical Matching Parameters:

Number of Positions: 30
Number of Rows: 2
Pitch - Mating: 0.100" (2.54mm)
Row Spacing - Mating: 0.100" (2.54mm)
Connector Type: Header
Contact Type: Male Pin
Mounting Type: Through Hole
Shrouding: Shrouded - 4 Wall
Termination: Solder
Contact Shape: Square

Primary Substitutes (Vertical Mount, 30-Position): The following parts maintain identical position count, pitch, and mounting orientation:

HARTING 09185305914 (SEK series)
HARTING 09185306914 (SEK series)
3M N3440-6202RB (3000 series)
3M D3440-6202-AR (D3000 series)
3M N3440-6203RB (3000 series)

Secondary Substitute (Right Angle Mount, 34-Position):

HARTING 09185347903 differs in mounting orientation (right angle) and position count (34), and is listed as a cross-reference only for applications where orientation and position count are not critical constraints.

Parameter Comparison

Parameter	TE 499160-7	HARTING 09185305914	HARTING 09185306914	3M N3440-6202RB	3M D3440-6202-AR	3M N3440-6203RB
Manufacturer	TE Connectivity	HARTING	HARTING	3M	3M	3M
Series	AMP-Latch	SEK	SEK	3000	D3000	3000
Product Status	Obsolete	Active	Active	Active	Active	Active
Number of Positions	30	30	30	30	30	30
Number of Rows	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Shrouding	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall
Termination	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Latch Lock/Eject Hooks, Short	Latch Lock/Eject Hooks, Short	Latch Lock/Eject Hooks, Long	Latch Lock/Eject Hooks, Short	Latch Lock/Eject Hooks, Short	Latch Lock/Eject Hooks, Short
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Contact Shape	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold-Palladium	Gold	Gold	Gold	Gold	Gold
Contact Finish - Post	Tin-Lead	Tin	Tin	Tin	Tin	Tin
Operating Temperature Range	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 105°C	-55°C ~ 105°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Current Rating (Amps)	1A	Not specified	Not specified	1.75A	1.75A	1.75A
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	RoHS Compliant	ROHS3 Compliant	RoHS Compliant
Contact Length - Mating	0.240" (6.10mm)	0.228" (5.80mm)	0.228" (5.80mm)	0.240" (6.10mm)	0.240" (6.10mm)	0.240" (6.10mm)
Contact Length - Post	0.110" (2.79mm)	0.114" (2.90mm)	0.114" (2.90mm)	0.112" (2.84mm)	0.112" (2.84mm)	0.155" (3.94mm)
Overall Contact Length	0.639" (16.23mm)	0.650" (16.51mm)	0.650" (16.51mm)	0.652" (16.56mm)	0.652" (16.56mm)	0.695" (17.65mm)
Insulation Height	0.549" (13.94mm)	0.681" (17.30mm)	0.681" (17.30mm)	0.680" (17.27mm)	0.680" (17.27mm)	0.680" (17.27mm)

Engineering Selection Recommendations

For New Designs and Active Production:

The 3M N3440-6202RB and 3M D3440-6202-AR are the primary recommended substitutes for the obsolete TE Connectivity 499160-7. Both parts are active products with full RoHS compliance certification. The 3M parts maintain identical electrical and mechanical specifications including 30-position configuration, 2.54mm pitch, through-hole mounting, and shrouded 4-wall construction. The 3M N3440-6202RB offers bulk packaging with 4,580 pieces in inventory, while the 3M D3440-6202-AR is available in tray packaging with 2,940 pieces in stock.

HARTING 09185305914 and 09185306914 Alternatives:

The HARTING SEK series parts (09185305914 and 09185306914) are active products with ROHS3 compliance. These connectors maintain the critical 30-position, 2.54mm pitch configuration. The 09185305914 features short latch hooks with 980 pieces available, while the 09185306914 features long latch hooks with 916 pieces available. Both operate at an extended temperature range of -55°C to 125°C compared to the original part's -55°C to 105°C range.

Post Length Consideration:

The 3M N3440-6203RB differs from other substitutes in contact post length (0.155" versus 0.112-0.114"), resulting in a longer overall contact length of 0.695" compared to 0.650-0.652" for other substitutes. This part is suitable only when extended post length is required by the application.

Compliance Status:

All recommended substitute parts carry active product status and current RoHS compliance certifications, eliminating the non-compliance status of the original TE Connectivity 499160-7.

Frequently Asked Questions (FAQ)

Q: Can HARTING 09185305914 directly replace TE Connectivity 499160-7?

A: Yes. Both connectors share identical critical parameters: 30 positions, 2 rows, 0.100" (2.54mm) pitch, through-hole mounting, shrouded 4-wall construction, solder termination, and square contact shape. The HARTING part is an active product with ROHS3 compliance. Minor dimensional variations exist in contact length and insulation height, but these do not affect functional compatibility in standard applications.

Q: What is the difference between HARTING 09185305914 and 09185306914?

A: Both parts are identical except for fastening type. The 09185305914 features short latch lock/eject hooks, while the 09185306914 features long latch lock/eject hooks. Select based on the mating connector's hook length requirements.

Q: Why do 3M parts show higher current ratings (1.75A) than the original TE part (1A)?

A: Current rating is a provided specification parameter. The 3M parts are rated for 1.75A, which exceeds the original 1A rating. This higher rating does not affect substitution compatibility; applications designed for 1A operation remain within the 3M parts' specifications.

Q: Can HARTING 09185347903 replace TE Connectivity 499160-7?

A: No. The HARTING 09185347903 is a right-angle mount connector with 34 positions, whereas the TE Connectivity 499160-7 is a vertical mount with 30 positions. These are fundamentally different form factors and are not interchangeable.

Q: What is the difference between 3M D3440-6202-AR and 3M N3440-6202RB?

A: Both parts are electrically and mechanically identical with 30 positions, 2.54mm pitch, and through-hole mounting. The primary differences are packaging (D3440 in tray, N3440 in bulk) and series designation (D3000 versus 3000). Select based on packaging requirements and inventory availability.

Q: Are all substitute parts RoHS compliant?

A: Yes. All recommended substitute parts carry RoHS compliance certifications (ROHS3 or RoHS Compliant), whereas the original TE Connectivity 499160-7 is RoHS non-compliant. This compliance upgrade is a benefit for new designs subject to RoHS requirements.

Q: What is the significance of the extended operating temperature range in HARTING parts (-55°C to 125°C)?

A: The HARTING SEK series parts operate at 125°C maximum, compared to 105°C for the TE and 3M parts. This extended range provides additional thermal margin for applications operating at elevated temperatures, though it does not affect substitution compatibility for applications within the original -55°C to 105°C range.

Q: How do contact post lengths affect substitution?

A: Contact post length determines how far the connector extends into the PCB. The TE Connectivity 499160-7 has a 0.110" post length. Most substitutes (HARTING and 3M N3440-6202RB/D3440-6202-AR) have 0.112-0.114" post lengths, which are functionally equivalent. The 3M N3440-6203RB has a 0.155" post length and should be selected only when extended post length is required.

Q: What inventory levels are available for each substitute?

A: 3M N3440-6202RB: 4,580 pieces; 3M D3440-6202-AR: 2,940 pieces; HARTING 09185306914: 916 pieces; HARTING 09185305914: 980 pieces; 3M N3440-6203RB: 765 pieces.

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