TE Connectivity 499160-3 Equivalent & Substitute Parts

Part Overview

The TE Connectivity 499160-3 is a rectangular connector header designed for through-hole mounting applications. This shrouded, 16-position connector operates at 0.100" (2.54mm) pitch and accommodates board-to-cable/wire connections with solder termination. The part is classified as Active product status with 874 units currently in stock. Equivalent and substitute parts are identified to address inventory availability, compliance requirements, and packaging format preferences while maintaining electrical and mechanical compatibility.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	16
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Shrouding	Shrouded - 4 Wall
Operating Temperature Range	-55°C ~ 105°C
Current Rating	1A
Material Flammability Rating	UL94 V-0

Substitute Part Grouping Explanation

Substitution eligibility for the TE Connectivity 499160-3 is determined by the following critical parameters:

Primary Compatibility Criteria:

Connector type (Header)
Contact type (Male Pin)
Number of positions (16)
Number of rows (2)
Pitch - mating (0.100" / 2.54mm)
Row spacing - mating (0.100" / 2.54mm)
Mounting type (Through Hole)
Termination method (Solder)
Shrouding configuration (Shrouded - 4 Wall)
Material flammability rating (UL94 V-0)

Secondary Compatibility Considerations:

Operating temperature range (minimum -55°C ~ 105°C)
Contact finish specifications (Gold or Gold-Palladium mating surface)
Fastening type (Latch Lock/Eject Hooks)
Keying slot and mounting flange features

Substitute parts must satisfy all primary criteria and maintain compatibility within the secondary parameters. Variations in contact length, insulation height, contact finish thickness, and packaging format are acceptable provided the core electrical and mechanical interface remains unchanged.

Parameter Comparison

Parameter	499160-3 (TE)	5499160-3 (TE)	09185166904 (HARTING)	09185167904 (HARTING)	71918-216LF (Amphenol ICC)	D3408-6202-AR (3M)	N3408-6202RB (3M)	N3408-6203RB (3M)
Manufacturer	TE Connectivity	TE Connectivity	HARTING	HARTING	Amphenol ICC	3M	3M	3M
Connector Type	Header	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Number of Positions	16	16	16	16	16	16	16	16
Number of Rows	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Shrouding	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall
Fastening Type	Latch Lock/Eject Hooks, Short	Latch Lock/Eject Hooks, Short	Latch Lock/Eject Hooks, Long	Latch Lock/Eject Hooks, Long	Latch Lock/Eject Hooks, Short	Latch Lock/Eject Hooks, Short	Latch Lock/Eject Hooks, Short	Latch Lock/Eject Hooks, Short
Contact Length - Mating	0.240" (6.10mm)	0.240" (6.10mm)	0.228" (5.80mm)	0.228" (5.80mm)	0.228" (5.80mm)	0.240" (6.10mm)	0.240" (6.10mm)	0.240" (6.10mm)
Contact Length - Post	0.110" (2.79mm)	0.110" (2.79mm)	0.114" (2.90mm)	0.114" (2.90mm)	0.114" (2.90mm)	0.112" (2.84mm)	0.112" (2.84mm)	0.155" (3.94mm)
Overall Contact Length	0.639" (16.23mm)	0.639" (16.23mm)	0.650" (16.51mm)	0.650" (16.51mm)	Not Specified	0.652" (16.56mm)	0.652" (16.56mm)	0.695" (17.65mm)
Insulation Height	0.549" (13.94mm)	0.549" (13.94mm)	0.681" (17.30mm)	0.681" (17.30mm)	0.685" (17.40mm)	0.680" (17.27mm)	0.680" (17.27mm)	0.680" (17.27mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold-Palladium	Gold or Gold-Palladium	Gold	Gold	Gold, GXT™	Gold	Gold	Gold
Contact Finish - Post	Tin-Lead	Tin	Tin	Tin	Tin	Tin	Tin	Tin
Operating Temperature Range	-55°C ~ 105°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	Not Specified	-55°C ~ 105°C	-55°C ~ 105°C	-55°C ~ 105°C
Current Rating	1A	1A	Not Specified	Not Specified	Not Specified	1.75A	1.75A	1.75A
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Gray	Gray	Gray	Black	Black	Black
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	RoHS Compliant	ROHS3 Compliant	RoHS Compliant	RoHS Compliant
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Packaging Format	Not Specified	Bulk	Tray	Tray	Tube	Tray	Tray	Bulk
Inventory Availability	874 Pcs	2800 Pcs	1358 Pcs	1160 Pcs	1419 Pcs	2275 Pcs	1285 Pcs	1088 Pcs

Engineering Selection Recommendations

Direct Equivalent - TE Connectivity 5499160-3: The 5499160-3 is the primary direct equivalent to the 499160-3. Both parts share identical electrical and mechanical specifications with the exception of contact finish post material (Tin-Lead versus Tin) and RoHS compliance status. The 5499160-3 achieves ROHS3 compliance, whereas the 499160-3 is RoHS non-compliant. The 5499160-3 is available in Bulk packaging with significantly higher inventory (2800 units). Selection of 5499160-3 is appropriate for applications requiring RoHS3 compliance or when bulk packaging is preferred.

HARTING 09185166904 and 09185167904: Both HARTING parts (SEK series) provide full electrical and mechanical compatibility with extended operating temperature range (-55°C ~ 125°C versus -55°C ~ 105°C). These parts feature longer fastening hooks (Long versus Short) and are ROHS3 compliant. Insulation height is increased (0.681" versus 0.549"), and contact length specifications differ slightly. These parts are suitable for applications requiring extended temperature performance or when HARTING sourcing is preferred. Available in Tray packaging.

Amphenol ICC 71918-216LF: The 71918-216LF (Quickie™ series) maintains full compatibility with identical pitch, position count, and mounting specifications. This part features gold GXT™ contact finish on mating surfaces and is RoHS compliant. Operating temperature range is not specified. Contact length specifications differ from the main part. This option is available in Tube packaging with 1419 units in stock.

3M D3408-6202-AR: The D3408-6202-AR (D3000 series) provides full compatibility with increased current rating (1.75A versus 1A) and ROHS3 compliance. Operating temperature range matches the main part (-55°C ~ 105°C). Contact finish thickness on mating surface is reduced (10.0µin versus 30.0µin). This part is available in Tray packaging with 2275 units in stock.

3M N3408-6202RB: The N3408-6202RB (3000 series) offers full compatibility with increased current rating (1.75A) and RoHS compliance. Specifications closely match the main part with identical contact lengths and operating temperature range. Contact finish thickness on post is significantly higher (200.0µin versus 100.0µin). Available in Tray packaging with 1285 units.

3M N3408-6203RB: The N3408-6203RB (3000 series) provides full compatibility with increased current rating (1.75A) and RoHS compliance. This part features extended contact post length (0.155" versus 0.110"), resulting in increased overall contact length (0.695" versus 0.639"). This configuration is suitable for applications requiring deeper PCB penetration. Available in Bulk packaging with 1088 units.

Frequently Asked Questions (FAQ)

Q: Can I substitute the TE Connectivity 499160-3 with the 5499160-3?

A: Yes. The 5499160-3 is a direct equivalent with identical electrical and mechanical specifications. The primary differences are RoHS compliance status (ROHS3 Compliant versus non-compliant) and packaging format (Bulk). Both parts are functionally interchangeable in applications where the contact interface and mounting requirements are identical.

Q: What is the difference between short and long fastening hooks?

A: Fastening hook length affects the mechanical engagement depth with mating connectors. Short hooks (499160-3, 5499160-3, 71918-216LF, 3M parts) provide standard engagement, while long hooks (HARTING 09185166904, 09185167904) provide deeper mechanical locking. Both configurations maintain electrical compatibility; selection depends on mating connector specifications and mechanical retention requirements.

Q: Are HARTING parts suitable for higher temperature applications?

A: Yes. HARTING 09185166904 and 09185167904 specify operating temperature range of -55°C ~ 125°C, compared to -55°C ~ 105°C for the main part and most substitutes. These parts are appropriate for applications requiring extended temperature performance within this range.

Q: What is the significance of contact finish thickness differences?

A: Contact finish thickness affects durability and wear resistance. The main part specifies 30.0µin (0.76µm) on mating surfaces and 100.0µin (2.54µm) on posts. The 3M N3408-6202RB and N3408-6203RB feature 200.0µin (5.08µm) post finish, providing enhanced durability. The Amphenol ICC 71918-216LF specifies 78.7µin (2.00µm) post finish. Selection depends on expected mating cycle count and environmental exposure.

Q: Can I use parts with different current ratings interchangeably?

A: Yes, from an electrical interface perspective. The main part and 5499160-3 specify 1A current rating, while 3M parts (D3408-6202-AR, N3408-6202RB, N3408-6203RB) specify 1.75A. Higher current rating indicates greater current-carrying capacity; substitution with higher-rated parts is acceptable. The application circuit determines actual current requirements.

Q: What packaging formats are available?

A: Substitute parts are available in three packaging formats: Bulk (5499160-3, N3408-6203RB), Tray (09185166904, 09185167904, D3408-6202-AR, N3408-6202RB), and Tube (71918-216LF). Selection depends on procurement requirements, storage considerations, and handling procedures.

Q: Are all substitute parts RoHS compliant?

A: No. The main part 499160-3 is RoHS non-compliant. The 5499160-3 is ROHS3 compliant. HARTING parts (09185166904, 09185167904) and Amphenol ICC 71918-216LF are RoHS compliant. 3M parts (D3408-6202-AR, N3408-6202RB, N3408-6203RB) are ROHS3 or RoHS compliant. Selection of compliant parts is necessary for applications subject to RoHS regulations.

Q: What is the difference between contact post lengths in 3M parts?

A: The N3408-6203RB features extended contact post length (0.155" versus 0.110" in other parts), resulting in overall contact length of 0.695" versus 0.639". This extended length provides deeper penetration into PCB through-holes, suitable for applications with thicker PCBs or requiring enhanced mechanical retention. The N3408-6202RB maintains standard post length (0.112").

Q: Can I mix substitute parts from different manufacturers in the same application?

A: Yes, provided all parts meet the core compatibility criteria: 16-position, 2-row, 0.100" pitch, through-hole mounting, solder termination, and shrouded 4-wall configuration. However, mechanical engagement characteristics may vary due to fastening hook length differences. Verify mating connector specifications before mixing manufacturers.

Q: What inventory levels should I consider for procurement?

A: Current inventory levels are: 499160-3 (874 units), 5499160-3 (2800 units), 09185166904 (1358 units), 09185167904 (1160 units), 71918-216LF (1419 units), D3408-6202-AR (2275 units), N3408-6202RB (1285 units), N3408-6203RB (1088 units). Higher inventory levels provide greater availability assurance for high-volume production requirements.

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