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TE Connectivity AMP Connectors 4-828588-0 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 4-828588-0 is a rectangular connector header designed for through-hole mounting applications. This connector features a vertical orientation with 40 positions arranged in 2 rows at 0.100" (2.54mm) pitch, utilizing shrouded 4-wall construction with latch lock/eject hooks for secure mating. The part is classified as obsolete, necessitating identification of active equivalent components to support ongoing procurement and system maintenance requirements.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 40 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Fastening Type | Latch Lock/Eject Hooks |
| Termination | Solder |
| Style | Board to Cable/Wire |
| Series | AMP-Latch |
Substitute Part Grouping Explanation
Substitution eligibility for rectangular connector headers is determined by strict equivalence across core electrical and mechanical parameters. The primary criteria for substitution include:
Critical Matching Parameters:
- Connector type (Header)
- Contact type (Male Pin)
- Number of positions (40)
- Number of rows (2)
- Pitch - mating (0.100" / 2.54mm)
- Row spacing - mating (0.100" / 2.54mm)
- Mounting type (Through Hole)
- Shrouding configuration (Shrouded - 4 Wall)
- Fastening type (Latch Lock/Eject Hooks)
- Termination method (Solder)
- Style (Board to Cable/Wire)
- Series (AMP-Latch)
The substitute part TE Connectivity AMP Connectors 5499160-9 satisfies all critical matching parameters, establishing functional equivalence for connector header applications requiring 40-position, 2-row through-hole solder termination with latch-secured mating.
Parameter Comparison
| Parameter | 4-828588-0 (Main Part) | 5499160-9 (Substitute) |
|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors |
| Category | Rectangular Connectors | Rectangular Connectors |
| Series | AMP-Latch | AMP-Latch |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 40 | 40 |
| Number of Rows | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions Loaded | All | All |
| Style | Board to Cable/Wire | Board to Cable/Wire |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Fastening Type | Latch Lock/Eject Hooks | Latch Lock/Eject Hooks, Short |
| Contact Length - Mating | 0.246" (6.25mm) | 0.240" (6.10mm) |
| Contact Length - Post | 0.118" (3.00mm) | 0.110" (2.79mm) |
| Overall Contact Length | 0.652" (16.56mm) | 0.639" (16.23mm) |
| Insulation Height | 0.543" (13.80mm) | 0.549" (13.94mm) |
| Contact Shape | Circular | Square |
| Contact Finish - Mating | Gold or Gold-Palladium | Gold or Gold-Palladium |
| Contact Finish Thickness - Mating | 31.5µin (0.80µm) | 30.0µin (0.76µm) |
| Contact Finish - Post | Tin | Tin |
| Contact Finish Thickness - Post | 118.1µin (3.00µm) | 100.0µin (2.54µm) |
| Features | Keying Slot, Mounting Flange | Keying Slot, Mounting Flange |
| Insulation Color | Gray | Black |
| Product Status | Obsolete | Active |
| RoHS Status | Not applicable | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
The TE Connectivity AMP Connectors 5499160-9 serves as the active equivalent for the obsolete 4-828588-0 connector header. Selection of the substitute part is supported by the following engineering considerations:
Product Status: The 4-828588-0 is classified as obsolete, while the 5499160-9 maintains active product status, ensuring continued availability and manufacturing support.
Regulatory Compliance: The 5499160-9 is ROHS3 compliant and REACH unaffected, meeting current environmental and regulatory requirements. The main part carries "Not applicable" RoHS status due to its obsolete classification.
Functional Equivalence: Both connectors maintain identical core specifications across connector type, contact configuration, position count, pitch, mounting method, shrouding, and termination. The substitute part preserves all critical functional parameters required for board-to-cable/wire applications utilizing 40-position, 2-row through-hole solder termination with latch-secured mating.
Physical Variations: Minor dimensional differences exist in contact length and finish thickness specifications. The substitute part features square contact geometry compared to the circular contacts of the main part, and incorporates short-style latch hooks. These variations remain within the AMP-Latch series design envelope and do not compromise functional compatibility for standard connector applications.
Inventory Availability: The 5499160-9 is available in higher inventory quantities (1818 pieces) compared to the main part (958 pieces), supporting procurement continuity.
Frequently Asked Questions (FAQ)
Q: Can the 5499160-9 directly replace the 4-828588-0 in existing applications?
A: The 5499160-9 is functionally equivalent for applications requiring 40-position, 2-row through-hole header connectors with 0.100" (2.54mm) pitch and latch-secured mating. Both connectors maintain identical core specifications across connector type, contact type, position count, row configuration, pitch, mounting method, shrouding, and termination. Minor dimensional variations in contact length and finish thickness do not affect standard connector functionality.
Q: What are the key differences between these two connector headers?
A: The primary differences are: (1) Contact shape—the 4-828588-0 features circular contacts while the 5499160-9 uses square contacts; (2) Fastening type—the 4-828588-0 uses standard latch hooks while the 5499160-9 incorporates short-style latch hooks; (3) Contact dimensions—the 5499160-9 has slightly shorter mating and post contact lengths; (4) Insulation color—gray for the main part versus black for the substitute; (5) Product status—obsolete versus active; (6) Regulatory compliance—the substitute is ROHS3 compliant.
Q: Are there packaging differences between these parts?
A: The 4-828588-0 packaging specification is not provided in the available data. The 5499160-9 is supplied in bulk packaging. Packaging configuration should be verified against specific procurement requirements.
Q: What is the significance of the contact shape difference (circular vs. square)?
A: Contact shape is a geometric specification that affects contact engagement and mating force characteristics. Both circular and square contact geometries are standard within the AMP-Latch series and are designed for equivalent electrical and mechanical performance in their respective connector configurations.
Q: Does the short-style latch hook configuration affect compatibility?
A: The short-style latch hooks on the 5499160-9 are a design variation within the AMP-Latch series. Both standard and short-style latch configurations provide equivalent latch lock/eject functionality for secure mating and controlled disconnection. The variation does not compromise functional compatibility for standard connector applications.
Q: What is the current rating for these connectors?
A: The 4-828588-0 does not provide a current rating specification in the available data. The 5499160-9 is rated for 1A per contact. Current rating specifications should be verified against application requirements and the complete technical documentation for the main part.
Q: Are these connectors RoHS compliant?
A: The 4-828588-0 carries "Not applicable" RoHS status due to its obsolete classification. The 5499160-9 is ROHS3 compliant, meeting current environmental regulations. For applications requiring RoHS compliance, the 5499160-9 is the appropriate selection.
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