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TE Connectivity AMP Connectors 4-796635-0 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 4-796635-0 is a 12-position terminal block plug with female sockets, 0.200" (5.08mm) pitch, designed for 180° free-hanging in-line applications. This component features screw-rising cage clamp termination and operates across -40°C to 110°C with a UL rating of 15 A at 300 V. The part is classified as obsolete, necessitating identification of active equivalent alternatives that maintain functional compatibility for new designs and ongoing system support.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 4-796635-0 |
| Manufacturer | TE Connectivity AMP Connectors |
| Category | Terminal Blocks |
| Type | Plug, Female Sockets |
| Number of Positions | 12 |
| Pitch | 0.200" (5.08mm) |
| Plug Wire Entry | 180° |
| Termination Style | Screw - Rising Cage Clamp |
| Mounting Type | Free Hanging (In-Line) |
| Current - UL | 15 A |
| Voltage - UL | 300 V |
| Wire Gauge - AWG | 12-30 AWG |
| Wire Gauge - mm² | 0.05-3mm² |
| Operating Temperature | -40°C ~ 110°C |
| Product Status | Obsolete |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 4-796635-0 is determined by the following critical parameters that must align across alternatives:
Primary Compatibility Criteria:
- 12-position terminal block plug configuration
- Female socket contact type
- Screw-rising cage clamp termination style
- Free-hanging in-line mounting orientation
- 180° wire entry angle
- UL voltage rating of 300 V minimum
- UL current rating of 15 A minimum
- Wire gauge compatibility: 12-30 AWG
- Operating temperature range encompassing -40°C to 110°C
- ROHS3 compliance and UL94 V-0 flammability rating
The substitute parts identified (Molex 0395200212 and 0395205112) share identical functional architecture and electrical specifications. Both are active products from established manufacturers, offering improved availability compared to the obsolete TE Connectivity part. The primary distinction between substitutes is housing color (black versus green) and minor pitch tolerance variation (0.197" versus 0.200"), which remains within acceptable mechanical interchangeability for standard applications.
Parameter Comparison
| Parameter | TE Connectivity 4-796635-0 | Molex 0395200212 | Molex 0395205112 |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | Molex | Molex |
| Type | Plug, Female Sockets | Plug, Female Sockets | Plug, Female Sockets |
| Number of Positions | 12 | 12 | 12 |
| Positions Per Level | 12 | 12 | 12 |
| Number of Levels | 1 | 1 | 1 |
| Pitch | 0.200" (5.08mm) | 0.197" (5.00mm) | 0.197" (5.00mm) |
| Plug Wire Entry | 180° | 180° | 180° |
| Termination Style | Screw - Rising Cage Clamp | Screw - Rising Cage Clamp | Screw - Rising Cage Clamp |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Current - UL | 15 A | 18 A | 18 A |
| Voltage - UL | 300 V | 300 V | 300 V |
| Wire Gauge - AWG | 12-30 AWG | 12-30 AWG | 12-30 AWG |
| Color | Black | Black | Green |
| Operating Temperature | -40°C ~ 110°C | -40°C ~ 115°C | -40°C ~ 115°C |
| Contact Mating Finish | Tin | Tin | Tin |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Housing Material | Polyamide (PA66), Nylon 6/6 | Polyamide (PA66), Nylon 6/6 | Polyamide (PA66), Nylon 6/6 |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Obsolete | Active | Active |
Engineering Selection Recommendations
Primary Recommendation: Molex 0395200212
The Molex 0395200212 is the preferred substitute for the obsolete TE Connectivity 4-796635-0. This part maintains active product status, ensuring long-term availability and supply chain continuity. The component exceeds the original specification with an 18 A UL current rating (versus 15 A) and an extended operating temperature range to 115°C (versus 110°C). Both parts share identical 12-position configuration, screw-rising cage clamp termination, and 180° free-hanging orientation. The black housing color matches the original part, supporting direct replacement in existing assemblies. ROHS3 compliance and UL94 V-0 flammability certification align with regulatory requirements.
Secondary Recommendation: Molex 0395205112
The Molex 0395205112 provides an equivalent functional alternative with identical electrical and mechanical specifications to the 0395200212. The distinction is housing color (green versus black). This part is suitable for applications where color coding is required for circuit identification or system organization. Both Molex alternatives are from the Eurostyle ESE 39520 series and carry active product status.
Substitution Considerations:
The pitch variation between the original part (0.200" / 5.08mm) and Molex substitutes (0.197" / 5.00mm) represents a 0.08mm tolerance difference. This minor deviation is within standard mechanical interchangeability for terminal block applications and does not compromise functional performance in standard mounting configurations. The higher current rating of Molex alternatives provides design margin for applications operating near the original 15 A specification.
Frequently Asked Questions (FAQ)
Q: Can the Molex 0395200212 directly replace the TE Connectivity 4-796635-0 in existing designs?
A: Yes. Both parts are 12-position terminal block plugs with female sockets, 180° wire entry, screw-rising cage clamp termination, and free-hanging in-line mounting. The Molex part meets or exceeds all electrical specifications (18 A versus 15 A UL current, 300 V UL voltage) and operates across the required temperature range. The 0.03" pitch difference (5.08mm versus 5.00mm) is within acceptable mechanical tolerance for standard applications.
Q: What is the difference between Molex 0395200212 and 0395205112?
A: Both parts are functionally identical with the same electrical ratings, termination style, and mechanical configuration. The primary difference is housing color: 0395200212 is black, matching the original TE Connectivity part, while 0395205112 is green. Selection depends on color-coding requirements for circuit identification or system documentation.
Q: Are the substitute parts ROHS3 compliant?
A: Yes. Both Molex alternatives (0395200212 and 0395205112) are ROHS3 compliant and carry UL94 V-0 flammability certification, matching the compliance profile of the original TE Connectivity 4-796635-0.
Q: What wire gauges are compatible with the substitute parts?
A: Both Molex substitutes accept 12-30 AWG wire, identical to the original specification. This range accommodates standard industrial wiring applications.
Q: Does the higher current rating of the Molex parts affect compatibility?
A: No. The Molex 18 A UL rating exceeds the original 15 A specification, providing additional design margin without compromising compatibility. Applications designed for 15 A operation remain fully supported.
Q: What is the operating temperature range for the substitute parts?
A: Both Molex alternatives operate from -40°C to 115°C, extending 5°C beyond the original -40°C to 110°C range. This expanded capability supports applications across the original temperature envelope and beyond.
Q: Are the substitute parts available in bulk packaging?
A: Yes. Both Molex alternatives are supplied in bulk packaging with current inventory availability (964 units for 0395200212 and 870 units for 0395205112).
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