3M 4616-7201 Rectangular Connector Plug - Equivalent & Substitute Parts

Part Overview

The 3M 4616-7201 is a 16-position rectangular plug connector with IDC (Insulation Displacement Contact) termination, designed for discrete or ribbon cable applications in the 26-28 AWG range. This connector features gold-plated contacts, a gray housing, and latch lock fastening suitable for free-hanging in-line mounting. The part maintains Active product status with full RoHS3 compliance and unlimited moisture sensitivity rating (MSL 1). Substitute parts are identified when equivalent electrical and mechanical parameters are maintained across connector pitch, position count, contact type, termination method, and wire gauge specifications.

Substiute Parts

4616-7201

3MIn Stock: 7054616-7201 Datasheet

Current PartRFQ

1-111492-7

TE Connectivity AMP ConnectorsIn Stock: 11061-111492-7 Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility for the 3M 4616-7201 is determined by strict equivalence across the following parameters:

• Connector pitch and position geometry: 16 positions at 0.100" (2.54mm) pitch in a 2-row configuration with 0.100" row spacing
• Contact system: Male pin contacts with gold plating at 30.0µin (0.76µm) thickness
• Termination method: IDC cable termination supporting 26-28 AWG wire (stranded or solid)
• Mounting configuration: Free-hanging in-line plug with latch lock fastening
• Electrical compliance: EAR99 classification and HTSUS 8536.69.4051 commodity code alignment

The TE Connectivity AMP Connectors part 1-111492-7 qualifies as a manufacturer-recommended substitute by meeting all core electrical and mechanical parameters. Variations in housing color (gray vs. black), packaging format (bulk vs. tray), and secondary features (polarizing key, feed-through capability) do not affect functional interchangeability in applications requiring 16-position IDC plug connectors with the specified pitch and wire gauge.

Parameter Comparison

Engineering Selection Recommendations

Both the 3M 4616-7201 and TE Connectivity 1-111492-7 maintain Active product status with full regulatory compliance. The 3M part carries RoHS3 certification, while the TE Connectivity substitute carries RoHS compliance with additional REACH Unaffected status. Both connectors share identical electrical specifications, contact geometry, and termination characteristics required for 16-position IDC ribbon cable applications.

Selection between these parts should be based on:

• Supply chain availability: 3M 4616-7201 (687 pcs in stock) vs. TE Connectivity 1-111492-7 (1025 pcs in stock)
• Packaging requirements: 3M supplied in bulk; TE Connectivity supplied in tray format
• Housing color specification: 3M gray housing vs. TE Connectivity black housing
• Secondary features: TE Connectivity includes polarizing key and feed-through capability; 3M features closed-end design
• Regulatory scope: TE Connectivity REACH Unaffected status for applications requiring explicit REACH documentation

Frequently Asked Questions (FAQ)

Q: Are the 3M 4616-7201 and TE Connectivity 1-111492-7 mechanically interchangeable?

A: Yes. Both connectors share identical pitch (0.100"), position count (16), row configuration (2 rows at 0.100" spacing), contact type (male pin gold-plated), and mounting style (free-hanging in-line). IDC termination compatibility is maintained across both parts for 26-28 AWG wire.

Q: What is the difference between the "Closed End" feature on the 3M part and the "Feed Through" feature on the TE Connectivity part?

A: The 3M 4616-7201 features a closed-end housing design. The TE Connectivity 1-111492-7 includes feed-through capability, allowing wire passage through the connector body. This is a secondary feature that does not affect core electrical or mechanical interchangeability for standard IDC ribbon cable applications.

Q: Does the polarizing key on the TE Connectivity part affect compatibility?

A: The polarizing key is a secondary feature that provides keyed mating orientation. It does not prevent mechanical or electrical compatibility with standard 16-position IDC receptacles. Applications requiring polarization control should verify mating connector specifications.

Q: Are there differences in contact finish quality between these parts?

A: No. Both connectors specify identical gold contact finish at 30.0µin (0.76µm) thickness, ensuring equivalent electrical performance and corrosion resistance.

Q: What packaging considerations apply to substitution?

A: The 3M part is supplied in bulk packaging; the TE Connectivity substitute is supplied in tray format. Verify that receiving and handling procedures accommodate the specified packaging type for your assembly process.

Q: Do both parts meet the same regulatory requirements?

A: Both parts are Active status with MSL 1 (Unlimited) and EAR99 classification. The 3M part carries RoHS3 compliance; the TE Connectivity part carries RoHS compliance with REACH Unaffected status. Verify specific regulatory requirements for your application region and end-use classification.