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3M 4616-7000 Rectangular Connector Plug - Equivalent & Substitute Parts
Part Overview
The 3M 4616-7000 is a 16-position rectangular plug connector with IDC (Insulation Displacement Contact) termination, designed for discrete or ribbon cable applications. This connector features gold-plated male pins rated for 26-28 AWG wire gauges and is configured in a 2-row layout with 0.100" pitch spacing. The part maintains Active product status and is RoHS3 compliant, making it suitable for industrial and commercial applications requiring reliable in-line connectivity.
Substitute parts are identified when equivalent electrical and mechanical parameters are maintained across the same connector series, allowing for interchangeability in applications where specific connector features or availability requirements necessitate alternative part selection.
Substiute Parts
Key Parameters
| Parameter | Specification |
|---|---|
| Connector Type | Plug |
| Number of Positions | 16 |
| Pitch | 0.100" (2.54mm) |
| Number of Rows | 2 |
| Row Spacing | 0.100" (2.54mm) |
| Cable Termination | IDC |
| Wire Gauge | 26-28 AWG, Stranded or Solid |
| Contact Finish | Gold |
| Contact Type | Male Pin |
| Mounting Type | Free Hanging (In-Line) |
| RoHS Status | ROHS3 Compliant |
| MSL Rating | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the 3M 4616-7000 is determined by strict equivalence across the following critical parameters:
- Connector Type & Position Count: Both main and substitute parts must be 16-position plugs within the 3M 4600 series
- Pitch & Row Configuration: 0.100" (2.54mm) pitch with 2-row layout is mandatory for mechanical compatibility
- Cable Termination Method: IDC termination is required for compatibility with existing cable assemblies
- Wire Gauge Rating: 26-28 AWG support ensures proper contact engagement and signal integrity
- Contact Material & Finish: Gold plating at specified thickness maintains electrical performance and corrosion resistance
- Compliance & Environmental: RoHS3 compliance and MSL 1 rating must be maintained
The 3M 4616-6000 qualifies as a substitute based on identical electrical and mechanical parameters. The primary distinction between these parts is the connector feature set: the 4616-7000 incorporates a closed-end design, while the 4616-6000 features a feed-through design. Both maintain full compatibility with 16-position IDC ribbon and discrete cable applications.
Parameter Comparison
| Parameter | 4616-7000 (Main Part) | 4616-6000 (Substitute) |
|---|---|---|
| Manufacturer | 3M | 3M |
| Series | 4600 | 4600 |
| Connector Type | Plug | Plug |
| Number of Positions | 16 | 16 |
| Pitch | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Rows | 2 | 2 |
| Row Spacing | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Type | Male Pin | Male Pin |
| Cable Termination | IDC | IDC |
| Wire Type | Discrete or Ribbon Cable | Discrete or Ribbon Cable |
| Wire Gauge | 26-28 AWG, Stranded or Solid | 26-28 AWG, Stranded or Solid |
| Features | Closed End | Feed Through |
| Contact Finish | Gold | Gold |
| Contact Finish Thickness | 30.0µin (0.76µm) | 30.0µin (0.76µm) |
| Color | Gray | Gray |
| Product Status | Active | Active |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant |
| MSL Rating | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS Code | 8536.69.4051 | 8536.69.4051 |
Engineering Selection Recommendations
Both the 3M 4616-7000 and 4616-6000 maintain Active product status and full RoHS3 compliance, ensuring long-term availability and regulatory alignment for new designs and production environments. Selection between these parts should be based on the specific connector feature requirement:
-
4616-7000 (Closed End): Select when the application requires a sealed connector end to prevent accidental contact or environmental ingress at the connector termination point.
-
4616-6000 (Feed Through): Select when the application requires signal pass-through capability or when connector end accessibility is necessary for maintenance or testing procedures.
Both parts are rated for identical electrical performance, mechanical durability, and environmental conditions. The choice between closed-end and feed-through designs is determined solely by the physical and functional requirements of the end application, not by electrical or reliability considerations.
Frequently Asked Questions (FAQ)
Q: Can the 4616-6000 be used as a direct replacement for the 4616-7000?
A: Yes, from an electrical and mechanical standpoint. Both connectors support 16-position IDC termination with identical pitch, row spacing, wire gauge ratings, and contact specifications. The primary difference is the connector end design: closed versus feed-through. Verify that your application does not require the specific end-sealing feature of the closed-end design before substituting.
Q: What does "Feed Through" mean on the 4616-6000?
A: Feed-through design allows signals or physical access through the connector end, enabling pass-through connectivity or inspection access. This contrasts with the closed-end design of the 4616-7000, which terminates the connector without through-access.
Q: Are these connectors compatible with both ribbon cable and discrete wire?
A: Yes. Both the 4616-7000 and 4616-6000 support IDC termination for discrete or ribbon cable configurations with wire gauges of 26-28 AWG in stranded or solid form.
Q: What is the significance of the 0.100" pitch specification?
A: The 0.100" (2.54mm) pitch defines the center-to-center spacing between adjacent contact positions. This standardized pitch ensures mechanical and electrical compatibility within the 3M 4600 series connector family and with mating receptacle connectors designed for this spacing.
Q: Do these connectors require any special handling or storage conditions?
A: Both connectors carry an MSL (Moisture Sensitivity Level) rating of 1, which indicates unlimited shelf life without moisture control requirements. Standard industrial storage conditions are appropriate for these components.
Q: Are there any compliance or regulatory differences between these two parts?
A: No. Both parts maintain identical RoHS3 compliance, ECCN classification (EAR99), and HTSUS coding. They are equivalent from a regulatory and environmental standpoint.
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