Amphenol CONEC 42-00001 Equivalent & Substitute Parts

Part Overview

The Amphenol CONEC 42-00001 is a 3-position circular connector receptacle with male pins and spring-type termination. This connector is classified as obsolete, necessitating identification of equivalent substitute components for ongoing system support and new designs. The part features M8-3 shell size, threaded fastening, IP67 ingress protection, and operates across -30°C to 85°C. Substitute parts maintain core electrical and mechanical compatibility while offering active product status and alternative termination methods.

Substiute Parts

42-00001

Amphenol CONECIn Stock: 106642-00001 Datasheet

Current PartRFQ

42-00005

Amphenol CONECIn Stock: 89242-00005 Datasheet

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BCC0HLW

BalluffIn Stock: 1051BCC0HLW Datasheet

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Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the 42-00001 are selected based on strict electrical and mechanical parameter alignment. The primary substitution criteria include:

Core Compatibility Parameters:

• Connector type: Receptacle with male pins
• Position count: 3 positions
• Shell size: M8-3
• Mounting configuration: Free hanging, in-line
• Fastening: Threaded
• Orientation: A
• Ingress protection: IP67
• Voltage rating: 60V minimum
• Current rating: 3A minimum
• Operating temperature range: Must encompass or match -30°C to 85°C

Termination Variation: Substitutes differ in termination method (spring type, solder cup, or IDC) while maintaining identical shell, position, and mounting specifications. This allows design flexibility based on assembly requirements.

Compliance Alignment: All substitute parts maintain REACH Unaffected status and EAR99 ECCN classification, ensuring regulatory consistency.

Parameter Comparison

Engineering Selection Recommendations

42-00005 (Amphenol CONEC): This substitute maintains identical electrical ratings (3A, 60V), operating temperature range (-30°C to 85°C), and mechanical specifications as the 42-00001. The primary distinction is termination method: solder cup replaces spring type. Part 42-00005 holds active product status and ROHS3 compliance, providing long-term availability and regulatory alignment. Selection is appropriate for applications requiring solder-based wire termination.

BCC0HLW (Balluff): This substitute provides equivalent mechanical compatibility (M8-3 shell, 3 positions, threaded fastening, IP67 protection) with enhanced current rating (4A versus 3A). Operating temperature range is -25°C to 80°C, which covers the primary operating window of the 42-00001 but does not extend to the full -30°C minimum. IDC termination offers insulation-displacement connection capability. Part maintains active status and REACH Unaffected classification. Selection is appropriate for applications where IDC termination is preferred and the reduced lower temperature limit is acceptable.

Both substitutes maintain identical shell size, position count, mounting configuration, and ingress protection rating, ensuring mechanical and environmental compatibility with the 42-00001.

Frequently Asked Questions (FAQ)

Q: Can the 42-00005 directly replace the 42-00001 in existing designs?

A: The 42-00005 provides electrical and mechanical compatibility with the 42-00001. The primary difference is termination method: 42-00005 uses solder cup termination instead of spring type. Direct replacement is possible if the assembly process accommodates solder cup connections. Both parts share identical shell size (M8-3), position count (3), voltage rating (60V), current rating (3A), and operating temperature range (-30°C to 85°C).

Q: What are the termination differences between the three connectors?

A: The 42-00001 uses spring-type termination for wire insertion. The 42-00005 uses solder cup termination, requiring soldered wire connections. The BCC0HLW uses IDC (insulation-displacement contact) termination, which pierces wire insulation without stripping. Selection depends on assembly method and equipment availability.

Q: Is the BCC0HLW suitable for all applications using the 42-00001?

A: The BCC0HLW provides mechanical and electrical compatibility for most applications. However, the operating temperature range is -25°C to 80°C, which does not extend to the -30°C minimum of the 42-00001. Applications requiring operation below -25°C must use the 42-00001 or 42-00005. The BCC0HLW offers higher current rating (4A) and IDC termination as alternatives.

Q: Are all three connectors RoHS compliant?

A: The 42-00001 and 42-00005 are ROHS3 compliant. The BCC0HLW is marked as "Not applicable" for RoHS status. Applications requiring RoHS compliance should use the 42-00001 or 42-00005.

Q: What is the cable opening range for each connector?

A: The 42-00001 and 42-00005 accept cables with 0.157" to 0.217" (4.00mm to 5.50mm) diameter. The BCC0HLW accepts cables with 0.098" to 0.205" (2.50mm to 5.20mm) diameter. The BCC0HLW accommodates smaller cable diameters but has a lower maximum limit.

Q: Can I use the 42-00005 in place of the 42-00001 without design changes?

A: Mechanical and electrical compatibility is maintained. Assembly process changes are required to accommodate solder cup termination instead of spring type. No changes to connector mating, shell size, or electrical specifications are necessary.