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TE Connectivity 406562-2 Modular Connector: Equivalent & Substitute Parts
Part Overview
The TE Connectivity 406562-2 is a modular jack connector (8P8C/RJ45) with 90° right-angle orientation, designed for Ethernet applications. This connector features shielding with EMI finger protection, through-hole solder termination, and Cat4 rating. The part is classified as obsolete, making identification of equivalent and substitute components essential for ongoing system support, maintenance, and new design implementations where legacy compatibility is required.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Jack (Modular) |
| Contact Configuration | 8P8C (RJ45, Ethernet) |
| Number of Ports | 2 |
| Orientation | 90° Angle (Right) |
| Mounting Type | Through Hole |
| Termination Method | Solder |
| Shielding | Shielded, EMI Finger |
| Category Rating | Cat4 |
| Contact Material | Phosphor Bronze |
| Contact Finish | Gold (50.0µin / 1.27µm) |
| Housing Material | Polyamide (PA), Nylon |
| Operating Temperature Range | -40°C to 85°C |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution for the TE Connectivity 406562-2 is determined by strict alignment of the following critical parameters:
Primary Substitution Criteria:
- Connector type (Jack, modular)
- Contact configuration (8P8C/RJ45)
- Number of ports (2)
- Orientation (90° right-angle)
- Mounting type (through hole)
- Termination method (solder)
- Shielding type (shielded with EMI finger)
- Operating temperature range (-40°C to 85°C)
Secondary Compatibility Factors:
- Contact material and finish specifications
- Housing material composition
- Tab direction (down)
- Board guide feature presence
The substitute parts identified fall into two categories: direct functional equivalents with identical specifications and similar parts with compatible electrical and mechanical characteristics. Parts that deviate significantly in connector type, port count, or mounting orientation are not considered suitable substitutes for this application.
Parameter Comparison
| Parameter | 406562-2 (Main) | 5406562-2 (Direct) | 1688599 (Similar) | J8064E62NL (Similar) |
|---|---|---|---|---|
| Manufacturer | TE Connectivity | TE Connectivity | Phoenix Contact | Pulse Electronics |
| Connector Type | Jack (Modular) | Jack (Modular) | Jack (Modular) | RJ45 Jack |
| Contact Configuration | 8P8C (RJ45) | 8P8C (RJ45) | 8P8C (RJ45) | 8P8C (RJ45) |
| Number of Ports | 2 | 2 | 2 | 2 |
| Orientation | 90° Right | 90° Right | 90° Right | 90° Right |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder |
| Shielding | Shielded, EMI Finger | Shielded, EMI Finger | Shielded | Shielded, EMI Finger |
| Category Rating | Cat4 | Cat4 | Cat5e | 10/100 Base-TX |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Copper Alloy | Phosphor Bronze |
| Contact Finish | Gold (50.0µin) | Gold (50.0µin) | Gold | Gold (30.0µin) |
| Housing Material | Polyamide (PA), Nylon | Polyamide (PA), Nylon | Thermoplastic | Thermoplastic |
| Operating Temperature | -40°C to 85°C | -40°C to 85°C | -40°C to 85°C | 0°C to 70°C |
| Tab Direction | Down | Down | Down | Down |
| Board Guide | Yes | Yes | Yes | Yes |
| Product Status | Obsolete | Active | Obsolete | Active |
| RoHS Status | Non-compliant | ROHS3 Compliant | ROHS3 Compliant | RoHS Compliant |
Engineering Selection Recommendations
5406562-2 (TE Connectivity) – Recommended Direct Substitute
The 5406562-2 is the optimal replacement for the obsolete 406562-2. Both parts share identical electrical and mechanical specifications: 8P8C configuration, 90° right-angle orientation, through-hole solder termination, Cat4 rating, phosphor bronze contacts with 50.0µin gold finish, and polyamide housing. The 5406562-2 is currently in active production status with ROHS3 compliance and REACH unaffected certification. Packaging differs (tray versus unspecified), but this does not affect functional compatibility. This part provides direct pin-for-pin and form-factor equivalence.
1688599 (Phoenix Contact) – Compatible Alternative
The 1688599 offers functional compatibility with the main part across all critical parameters: 8P8C configuration, 90° right-angle orientation, through-hole solder termination, and identical operating temperature range. The primary difference is category rating (Cat5e versus Cat4), which represents enhanced performance capability rather than incompatibility. The part features shielding without specified EMI finger designation and copper alloy contacts with gold finish. Although obsolete, this part is ROHS3 compliant and REACH unaffected. Ingress protection rating (IP20) is specified for this part. This connector is suitable for applications where Cat5e performance is acceptable or beneficial.
J8064E62NL (Pulse Electronics) – Limited Compatibility
The J8064E62NL shares the core 8P8C configuration, 90° right-angle orientation, through-hole solder termination, and shielding with EMI finger. However, the operating temperature range (0°C to 70°C) is narrower than the main part (-40°C to 85°C), restricting use in extended temperature environments. The contact finish thickness (30.0µin) is thinner than the main part (50.0µin). This part is actively produced and RoHS compliant. The J8064E62NL is designed for 10/100 Base-TX applications with AutoMDIX functionality, providing enhanced performance for modern Ethernet implementations. Selection of this part requires confirmation that the reduced temperature range and thinner gold plating are acceptable for the target application.
09561515512 (HARTING) – Not Recommended
The 09561515512 is a D-Sub high-density 15-position receptacle connector, fundamentally different from the 8P8C modular jack configuration. This part does not meet substitution criteria due to incompatible connector type, contact configuration, and port count. This part is listed in the provided substitute list but is not functionally equivalent.
Frequently Asked Questions (FAQ)
Q: Can the 5406562-2 be used as a direct replacement for the 406562-2?
A: Yes. The 5406562-2 is a direct functional equivalent with identical specifications for connector type, contact configuration, orientation, termination method, shielding, and operating temperature range. The only difference is packaging format (tray) and product status (active versus obsolete). Pin-for-pin and form-factor compatibility is complete.
Q: What is the significance of the Cat4 versus Cat5e rating difference between the main part and the 1688599?
A: Cat5e represents a higher performance category than Cat4, with enhanced bandwidth and signal integrity specifications. The 1688599 can be used in applications designed for Cat4 without performance degradation. However, if the original design specifically requires Cat4 certification for compliance or specification adherence, the 1688599 may not satisfy those requirements despite superior electrical performance.
Q: Why is the operating temperature range of the J8064E62NL (0°C to 70°C) narrower than the main part (-40°C to 85°C)?
A: The J8064E62NL is designed for commercial networking applications with standard environmental operating conditions. The main part and its direct substitute (5406562-2) are rated for extended temperature ranges suitable for industrial or harsh environment applications. Selection of the J8064E62NL requires confirmation that the narrower temperature range is compatible with the deployment environment.
Q: Does the difference in contact finish thickness (50.0µin versus 30.0µin) affect connector reliability?
A: Contact finish thickness influences wear resistance and long-term reliability under repeated mating cycles. The main part's 50.0µin gold plating provides greater durability than the J8064E62NL's 30.0µin plating. For applications with high mating cycle counts or extended service life requirements, the thicker finish is preferable. For standard networking applications with moderate mating cycles, the thinner finish is acceptable.
Q: What packaging options are available for these substitute parts?
A: The 5406562-2 is supplied in tray packaging. The 1688599 is supplied in bulk packaging. The J8064E62NL is supplied in tray packaging. Packaging format does not affect electrical or mechanical compatibility but may influence procurement, handling, and inventory management procedures.
Q: Are all substitute parts RoHS compliant?
A: The main part (406562-2) is RoHS non-compliant. The 5406562-2, 1688599, and J8064E62NL are all RoHS compliant (ROHS3 or RoHS Compliant status). For applications requiring RoHS compliance, the substitute parts satisfy this requirement. The main part does not.
Q: Can the 09561515512 be used as a substitute?
A: No. The 09561515512 is a D-Sub connector with 15 positions and fundamentally different mechanical and electrical characteristics. It is not compatible with applications designed for 8P8C modular jack connectors.
Q: What is the significance of the "Board Guide" feature present in all listed parts?
A: The board guide feature provides mechanical alignment and stability during connector insertion and mating. This feature is present in the main part and all substitute parts, ensuring consistent mechanical performance and preventing misalignment during assembly and operation.
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