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TE Connectivity 406536-7 Modular Connector Equivalent & Substitute Parts
Part Overview
The TE Connectivity 406536-7 is a Jack Modular Connector with 8p8c (RJ45, Ethernet) configuration, 90° right-angle orientation, and unshielded design rated for Cat5 applications. This connector features through-hole solder termination, phosphor bronze contacts with gold finish, and board guide mounting. The product is classified as obsolete, necessitating identification of active equivalent alternatives for continued system design and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Jack |
| Number of Positions/Contacts | 8p8c (RJ45, Ethernet) |
| Number of Ports | 4 |
| Orientation | 90° Angle (Right) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Shielding | Unshielded |
| Ratings | Cat5 |
| Contact Material | Phosphor Bronze |
| Contact Finish | Gold, 50.0µin (1.27µm) |
| Operating Temperature | -40°C ~ 85°C |
| Housing Material | Thermoplastic |
| Tab Direction | Up |
| Features | Board Guide |
| LED Color | Orange, Green |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 406536-7 is determined by strict equivalence across the following critical parameters:
Mandatory Matching Parameters:
- Connector Type: Jack
- Number of Positions/Contacts: 8p8c (RJ45, Ethernet)
- Number of Ports: 4
- Orientation: 90° Angle (Right)
- Mounting Type: Through Hole
- Termination: Solder
- Contact Material: Phosphor Bronze
- Contact Finish: Gold at 50.0µin (1.27µm)
- Operating Temperature Range: -40°C ~ 85°C
- Housing Material: Thermoplastic
- Tab Direction: Up
- Features: Board Guide
Allowable Variation:
- Shielding: The substitute part 5406552-7 introduces shielded design with EMI finger, which represents an enhancement to the unshielded specification
- Product Status: Transition from obsolete to active status
- Packaging: Change from standard to tray packaging
- RoHS Compliance: Upgrade from ROHS3 to full RoHS Compliant status
The substitute part maintains all core electrical and mechanical parameters while providing improved electromagnetic interference protection through shielding.
Parameter Comparison
| Parameter | 406536-7 (Main Part) | 5406552-7 (Substitute) | Compatibility |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Identical |
| Connector Type | Jack | Jack | Identical |
| Number of Positions/Contacts | 8p8c (RJ45, Ethernet) | 8p8c (RJ45, Ethernet) | Identical |
| Number of Ports | 4 | 4 | Identical |
| Orientation | 90° Angle (Right) | 90° Angle (Right) | Identical |
| Mounting Type | Through Hole | Through Hole | Identical |
| Termination | Solder | Solder | Identical |
| Shielding | Unshielded | Shielded, EMI Finger | Enhanced |
| Ratings | Cat5 | Cat5 | Identical |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Identical |
| Contact Finish | Gold, 50.0µin (1.27µm) | Gold, 50.0µin (1.27µm) | Identical |
| Operating Temperature | -40°C ~ 85°C | -40°C ~ 85°C | Identical |
| Housing Material | Thermoplastic | Thermoplastic | Identical |
| Tab Direction | Up | Up | Identical |
| Features | Board Guide | Board Guide | Identical |
| LED Color | Orange, Green | Green, Orange | Identical |
| Product Status | Obsolete | Active | Upgrade |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | Identical |
| ECCN | EAR99 | EAR99 | Identical |
| HTSUS | 8536.69.4040 | 8536.69.4040 | Identical |
Engineering Selection Recommendations
Primary Substitute: TE Connectivity 5406552-7
The 5406552-7 is the direct functional equivalent to the obsolete 406536-7. Selection of this substitute is based on the following engineering criteria:
Product Status Alignment: The 5406552-7 maintains active product status, ensuring continued availability, technical support, and supply chain reliability. The 406536-7 obsolete classification creates procurement risk and limits design flexibility for new applications.
Compliance and Certification: Both parts maintain equivalent regulatory compliance across ECCN (EAR99) and HTSUS (8536.69.4040) classifications. The 5406552-7 achieves full RoHS Compliance status, meeting current environmental and hazardous substance restrictions. Moisture Sensitivity Level remains at 1 (Unlimited) for both parts, indicating no special handling requirements.
Electrical and Mechanical Equivalence: All core parameters remain identical, including connector type, contact configuration, orientation, termination method, contact material and finish, operating temperature range, and housing material. The through-hole solder termination and board guide features are preserved, ensuring direct PCB integration without redesign.
Enhanced Shielding: The 5406552-7 introduces shielded design with EMI finger protection. This enhancement provides improved electromagnetic interference rejection compared to the unshielded 406536-7, resulting in superior signal integrity for Cat5 Ethernet applications without compromising mechanical or electrical compatibility.
Packaging Consideration: The 5406552-7 is supplied in tray packaging, which is standard for production environments and supports automated assembly processes.
Frequently Asked Questions (FAQ)
Q: Can the 5406552-7 be used as a direct replacement for the 406536-7 in existing designs?
A: Yes. The 5406552-7 maintains identical connector type, contact configuration, orientation, mounting type, termination method, contact materials, operating temperature range, and housing material. All core mechanical and electrical parameters are equivalent. The shielded design of the 5406552-7 provides enhanced EMI protection without affecting physical or electrical compatibility.
Q: What is the primary difference between the 406536-7 and 5406552-7?
A: The 5406552-7 incorporates shielded design with EMI finger protection, whereas the 406536-7 is unshielded. Both parts are 8p8c (RJ45, Ethernet) jack connectors with 90° right-angle orientation, through-hole solder termination, and Cat5 rating. The shielding enhancement in the 5406552-7 improves electromagnetic interference rejection.
Q: Are there any compliance or regulatory differences between these parts?
A: Both parts comply with ECCN EAR99 and HTSUS 8536.69.4040 classifications. The 5406552-7 achieves full RoHS Compliance status, while the 406536-7 is ROHS3 Compliant. Both maintain Moisture Sensitivity Level 1 (Unlimited), requiring no special handling. The 5406552-7 represents an upgrade in environmental compliance standards.
Q: Does the shielding in the 5406552-7 affect PCB layout or assembly procedures?
A: No. The 5406552-7 maintains identical through-hole mounting configuration, solder termination, and board guide features as the 406536-7. PCB footprint, assembly procedures, and soldering parameters remain unchanged. The shielding is integrated into the connector housing without affecting mechanical integration.
Q: What is the operating temperature range for both connectors?
A: Both the 406536-7 and 5406552-7 operate across the identical temperature range of -40°C to 85°C, supporting applications across industrial, commercial, and consumer environments.
Q: Are the LED indicators identical between the two parts?
A: Both parts feature LED indicators in orange and green colors. The 406536-7 specifies Orange, Green while the 5406552-7 specifies Green, Orange. The color functionality and electrical characteristics remain equivalent.
Q: What is the contact finish specification for both connectors?
A: Both parts feature phosphor bronze contacts with gold finish at 50.0µin (1.27µm) thickness, ensuring consistent electrical performance and corrosion resistance across both connector options.
Q: Why is the 406536-7 classified as obsolete?
A: The 406536-7 is classified as obsolete, indicating it has reached end-of-life status. The 5406552-7 represents the active equivalent, ensuring continued product availability, technical support, and supply chain reliability for new designs and production requirements.
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