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TE Connectivity AMP Connectors 3-644611-5 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 3-644611-5 is a rectangular connector header designed for through-hole mounting applications. This shrouded, single-wall header connector accommodates 5 positions at 0.156" (3.96mm) pitch and is configured for board-to-cable/wire connections using solder termination with friction lock fastening. The connector is classified as Active product status and is RoHS Compliant, making it suitable for general purpose and industrial applications requiring reliable interconnection in temperature ranges from -55°C to 105°C.
Substitute parts are identified when equivalent rectangular connectors share critical electrical and mechanical parameters that ensure functional interchangeability within the same application context.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 5 |
| Number of Rows | 1 |
| Pitch - Mating | 0.156" (3.96mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Fastening Type | Friction Lock |
| Shrouding | Shrouded - 1 Wall |
| Contact Shape | Square |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for rectangular connector headers is determined by alignment across the following critical parameters:
Electrical Compatibility Parameters:
- Connector type (Header)
- Contact type (Male Pin)
- Number of positions (5)
- Pitch - mating (0.156" / 3.96mm)
- Fastening type (Friction Lock)
Mechanical Compatibility Parameters:
- Mounting type (Through Hole)
- Termination method (Solder)
- Shrouding configuration (Shrouded - 1 Wall)
- Contact shape (Square)
Environmental & Compliance Parameters:
- Material flammability rating (UL94 V-0)
- Moisture sensitivity level (1 - Unlimited)
- Product status (Active)
- RoHS compliance status
The Molex 0026604050 connector header satisfies all critical substitution criteria across electrical, mechanical, and compliance dimensions, establishing it as a functional equivalent for the TE Connectivity 3-644611-5 in applications where these parameters are specified.
Parameter Comparison
| Parameter | TE Connectivity 3-644611-5 | Molex 0026604050 |
|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | Molex |
| Series | MTA-156 | KK396, 41791 |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 5 | 5 |
| Number of Rows | 1 | 1 |
| Pitch - Mating | 0.156" (3.96mm) | 0.156" (3.96mm) |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Fastening Type | Friction Lock | Friction Lock |
| Shrouding | Shrouded - 1 Wall | Shrouded - 1 Wall |
| Contact Shape | Square | Square |
| Contact Finish - Mating | Tin | Tin |
| Contact Finish - Post | Tin | Tin |
| Insulation Color | Natural | Natural |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Active | Active |
| RoHS Status | RoHS Compliant | ROHS3 Compliant |
| ECCN | EAR99 | EAR99 |
| HTSUS Code | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
Both the TE Connectivity 3-644611-5 and Molex 0026604050 connectors maintain Active product status, confirming ongoing manufacturer support and availability. Both components satisfy UL94 V-0 flammability requirements and demonstrate full RoHS compliance (TE Connectivity: RoHS Compliant; Molex: ROHS3 Compliant), establishing equivalence for applications subject to environmental and regulatory restrictions.
The connectors share identical electrical and mechanical specifications across all critical parameters: 5-position, single-row configuration at 0.156" pitch, through-hole solder termination, friction lock fastening, and shrouded single-wall design. Both employ square contact geometry with tin plating on mating and post surfaces.
Selection between these parts is determined by supply chain availability, inventory status, and application-specific requirements. The TE Connectivity 3-644611-5 is available in 851 pieces, while the Molex 0026604050 is available in 31,054 pieces. Both connectors are classified as Moisture Sensitivity Level 1 (Unlimited), indicating no special handling requirements during storage or assembly.
Frequently Asked Questions (FAQ)
Q: What determines whether the Molex 0026604050 can substitute for the TE Connectivity 3-644611-5?
A: Substitution is valid when both connectors share identical specifications across connector type, contact type, number of positions, pitch, mounting method, termination type, fastening mechanism, shrouding configuration, contact shape, and compliance ratings. The Molex 0026604050 meets all these criteria.
Q: Are there differences in contact finish thickness between these connectors?
A: Yes. The TE Connectivity 3-644611-5 specifies 150.0µin (3.81µm) contact finish thickness on both mating and post surfaces. The Molex 0026604050 specifies 60.0µin (1.52µm) on both surfaces. Both finishes are tin-based and suitable for solder termination applications.
Q: Do these connectors have different insulation materials?
A: Yes. The TE Connectivity 3-644611-5 uses thermoplastic, glass-filled insulation material. The Molex 0026604050 uses polyester, glass-filled insulation material. Both materials achieve UL94 V-0 flammability rating and support the specified operating temperature range.
Q: What is the difference in insulation height between these parts?
A: The TE Connectivity 3-644611-5 has an insulation height of 0.545" (13.84mm). The Molex 0026604050 has an insulation height of 0.446" (11.33mm). This dimensional difference may affect board layout and clearance considerations in confined spaces.
Q: Are both connectors suitable for the same applications?
A: Both connectors are rated for general purpose and industrial applications. The Molex 0026604050 additionally lists automotive, medical, and telecommunications applications. Application suitability depends on specific system requirements beyond connector specifications.
Q: What is the contact length difference between these connectors?
A: The TE Connectivity 3-644611-5 has a contact length - post of 0.125" (3.18mm) and overall contact length of 0.700" (17.78mm). The Molex 0026604050 has a contact length - post of 0.140" (3.56mm) and overall contact length of 0.720" (18.29mm). These differences may affect mating depth and board-to-board spacing calculations.
Q: Are both connectors RoHS compliant?
A: Yes. The TE Connectivity 3-644611-5 is RoHS Compliant. The Molex 0026604050 is ROHS3 Compliant. Both satisfy RoHS requirements for restricted substance elimination.
Q: What is the moisture sensitivity level for both connectors?
A: Both connectors are classified as Moisture Sensitivity Level 1 (Unlimited), indicating no special moisture control or baking requirements during storage, handling, or assembly.
Q: Can these connectors be used interchangeably in existing designs?
A: Interchangeability depends on specific design constraints. While both connectors share the same pitch, position count, and mounting method, differences in insulation height, overall contact length, and insulation material may require design verification for applications with tight clearance or thermal requirements.
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