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Bourns 3590S-2-102 Wirewound Potentiometer Equivalent & Substitute Parts
Part Overview
The Bourns 3590S-2-102 is a 1kΩ wirewound potentiometer rated for 2W power dissipation with linear taper and 10-turn adjustment capability. This component is classified as obsolete, which necessitates identification of active equivalent parts for ongoing procurement and system maintenance. The substitute part maintains identical electrical and mechanical specifications while offering improved availability and regulatory compliance status.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Resistance | 1kΩ |
| Power Rating | 2W |
| Tolerance | ±5% |
| Number of Turns | 10 |
| Taper | Linear |
| Resistive Material | Wirewound |
| Termination Style | Solder Lug |
| Mounting Type | Panel Mount |
| Temperature Coefficient | ±50ppm/°C |
| Rotation | 3600° |
Substitute Part Grouping Explanation
The Bourns 3590S-2-102L qualifies as a direct substitute based on the following criteria:
All electrical parameters are identical: 1kΩ resistance, 2W power rating, ±5% tolerance, 10-turn configuration, linear taper, and ±50ppm/°C temperature coefficient.
All mechanical parameters are identical: wirewound resistive material, solder lug termination, panel mount configuration, 3/8-32 bushing thread, 0.875" round body diameter, 0.812" slotted actuator length, and 0.2497" actuator diameter.
The substitute part maintains the same series designation (3590) and base product number (3590S), confirming design compatibility.
Parameter Comparison
| Parameter | 3590S-2-102 (Obsolete) | 3590S-2-102L (Active) |
|---|---|---|
| Resistance (Ohms) | 1k | 1k |
| Power (Watts) | 2W | 2W |
| Tolerance | ±5% | ±5% |
| Number of Turns | 10 | 10 |
| Taper | Linear | Linear |
| Temperature Coefficient | ±50ppm/°C | ±50ppm/°C |
| Resistive Material | Wirewound | Wirewound |
| Termination Style | Solder Lug | Solder Lug |
| Mounting Type | Panel Mount | Panel Mount |
| Actuator Type | Slotted | Slotted |
| Actuator Length | 0.812" (20.63mm) | 0.812" (20.63mm) |
| Actuator Diameter | 0.2497" (6.34mm) | 0.2497" (6.34mm) |
| Bushing Thread | 3/8-32 | 3/8-32 |
| Body Size | Round - 0.875" Dia (22.23mm) | Round - 0.875" Dia (22.23mm) |
| Product Status | Obsolete | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant |
| REACH Status | REACH Unaffected | REACH Affected |
Engineering Selection Recommendations
The 3590S-2-102L is the appropriate selection for new designs and component replacement applications. The obsolete status of the 3590S-2-102 creates supply chain risk and limits procurement options. The substitute part is currently in active production with 15,280 units in stock, compared to 1,153 units of the obsolete variant.
The 3590S-2-102L achieves ROHS3 compliance, meeting current environmental and regulatory requirements for electronic components. The REACH Affected status of the substitute part indicates compliance with European chemical safety regulations, whereas the original part's REACH Unaffected status reflects its obsolete classification.
Both parts carry identical ECCN (EAR99) and HTSUS (8533.31.0000) classifications, confirming equivalent export and tariff treatment.
Frequently Asked Questions (FAQ)
Q: Can the 3590S-2-102L be used as a direct replacement for the 3590S-2-102?
A: Yes. All electrical parameters (resistance, power rating, tolerance, temperature coefficient) and mechanical parameters (mounting, termination, actuator dimensions) are identical. The parts are mechanically and electrically interchangeable.
Q: What is the difference between the two part numbers?
A: The primary difference is product status and regulatory compliance. The 3590S-2-102 is obsolete and RoHS non-compliant. The 3590S-2-102L is active production and ROHS3 compliant. The "L" suffix in the part number indicates the updated variant.
Q: Does packaging differ between these parts?
A: The 3590S-2-102 is supplied in standard packaging, while the 3590S-2-102L is supplied in bulk packaging. Both are suitable for solder lug termination and panel mount installation.
Q: Are there any performance differences?
A: No. Both parts deliver identical performance across all specified electrical and mechanical parameters, including resistance tolerance, power dissipation, temperature stability, and adjustment range.
Q: Which part should be specified for new designs?
A: The 3590S-2-102L should be specified for all new designs. It offers superior availability, active production status, and current regulatory compliance.
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