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Bourns 3541H-1-102 Potentiometer: Equivalent & Substitute Parts
Part Overview
The Bourns 3541H-1-102 is a 1kΩ linear panel mount potentiometer rated for 2W power dissipation, featuring Hybritron® resistive material and a 10-turn configuration with solder lug termination. This part is classified as obsolete, making identification of active equivalent components essential for ongoing production and maintenance applications. The substitute part 3541H-1-102L provides functional continuity while offering improved compliance status and current availability.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Resistance | 1kΩ |
| Power Rating | 2W |
| Taper | Linear |
| Number of Turns | 10 |
| Tolerance | ±10% |
| Temperature Coefficient | ±100ppm/°C |
| Termination Style | Solder Lug |
| Mounting Type | Panel Mount |
| Resistive Material | Hybritron® |
Substitute Part Grouping Explanation
The 3541H-1-102L qualifies as a direct substitute for the 3541H-1-102 based on identical electrical and mechanical specifications. Substitution is valid when the following parameters match:
- Resistance value: 1kΩ
- Power rating: 2W
- Taper characteristic: Linear
- Number of turns: 10
- Tolerance: ±10%
- Temperature coefficient: ±100ppm/°C
- Termination style: Solder Lug
- Mounting configuration: Panel Mount
- Resistive material: Hybritron®
- Physical dimensions: Round body 0.875" diameter, 0.812" actuator length, 0.2497" actuator diameter
- Bushing thread: 3/8-32
The 3541H-1-102L maintains all functional and mechanical compatibility with the original part while differing only in product status and regulatory compliance classification.
Parameter Comparison
| Parameter | 3541H-1-102 (Original) | 3541H-1-102L (Substitute) |
|---|---|---|
| Manufacturer | Bourns Inc. | Bourns Inc. |
| Series | Hybritron® 3541 | Hybritron® 3541 |
| Resistance (Ohms) | 1k | 1k |
| Power (Watts) | 2W | 2W |
| Tolerance | ±10% | ±10% |
| Number of Turns | 10 | 10 |
| Taper | Linear | Linear |
| Temperature Coefficient | ±100ppm/°C | ±100ppm/°C |
| Rotation | 3600° | 3600° |
| Resistive Material | Hybritron® | Hybritron® |
| Termination Style | Solder Lug | Solder Lug |
| Actuator Type | Slotted | Slotted |
| Actuator Length | 0.812" (20.63mm) | 0.812" (20.63mm) |
| Actuator Diameter | 0.2497" (6.34mm) | 0.2497" (6.34mm) |
| Bushing Thread | 3/8-32 | 3/8-32 |
| Mounting Type | Panel Mount | Panel Mount |
| Size - Body | Round - 0.875" Dia (22.23mm) | Round - 0.875" Dia (22.23mm) |
| Product Status | Obsolete | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant |
| REACH Status | REACH Unaffected | REACH Affected |
| Packaging | Bulk | Tray |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8533.40.8070 | 8533.40.8070 |
Engineering Selection Recommendations
The 3541H-1-102L is the appropriate selection for new designs and ongoing production applications. The original 3541H-1-102 is obsolete and no longer actively manufactured. The substitute part maintains complete electrical and mechanical equivalence while offering ROHS3 compliance and active product status, ensuring long-term supply chain viability and regulatory alignment for applications subject to RoHS requirements.
Frequently Asked Questions (FAQ)
Q: Can the 3541H-1-102L be used as a direct replacement for the 3541H-1-102 in existing assemblies?
A: Yes. The 3541H-1-102L is electrically and mechanically identical to the 3541H-1-102. All electrical parameters, physical dimensions, and termination characteristics are equivalent, enabling direct substitution without circuit modification or mechanical redesign.
Q: What is the difference in packaging between these parts?
A: The 3541H-1-102 is supplied in bulk packaging, while the 3541H-1-102L is supplied in tray packaging. This difference affects handling and storage procedures but does not impact component functionality or performance.
Q: Why is RoHS compliance status different between the two parts?
A: The 3541H-1-102 predates RoHS3 requirements and is classified as non-compliant. The 3541H-1-102L is manufactured to current ROHS3 standards. For applications subject to RoHS regulations, the 3541H-1-102L is the required selection.
Q: Are there any electrical performance differences between the original and substitute part?
A: No. Both parts share identical resistance value (1kΩ), power rating (2W), tolerance (±10%), temperature coefficient (±100ppm/°C), and all other electrical specifications. Performance in circuit operation is equivalent.
Q: What does the "L" designation in the part number 3541H-1-102L indicate?
A: The "L" suffix indicates a variant of the base 3541H-1-102 part number. In this case, it designates the active production version with updated compliance certifications and tray packaging.
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