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3M 3432-2002 Rectangular Connector Header - Equivalent & Substitute Parts
Part Overview
The 3M 3432-2002 is a vertical rectangular connector header with 40 positions at 2.54mm pitch, designed for through-hole board-to-board or cable connections. This part is classified as obsolete, making equivalent substitute parts necessary for ongoing production and maintenance applications. The connector features shrouded 3-wall design with gold-plated mating contacts and tin-lead post finish, operating across -55°C to 105°C temperature range with 1A current rating per contact.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 40 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Shrouding | Shrouded - 3 Wall |
| Operating Temperature | -55°C ~ 105°C |
| Current Rating | 1A |
| Contact Finish - Mating | Gold |
| Contact Finish - Post | Tin-Lead |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS non-compliant |
Substitute Part Grouping Explanation
Substitution for the 3M 3432-2002 is determined by strict electrical and mechanical compatibility across the following parameters:
Primary Matching Criteria:
- Connector type: Header (male pin)
- Position count: 40 positions
- Row configuration: 2 rows
- Pitch: 0.100" (2.54mm) mating pitch and row spacing
- Mounting: Through hole solder termination
- Fastening: Push-Pull mechanism
- Shrouding: Minimum 3-wall configuration
- Contact finish: Gold mating surface
- Operating temperature range: Minimum -55°C to 105°C
- Flammability: UL94 V-0
Acceptable Variations:
- Shrouding: 3-wall or 4-wall designs are interchangeable
- Contact post finish: Tin, tin-lead, or solder-plated finishes are functionally equivalent
- Contact material: Copper alloy or phosphor bronze are acceptable
- Insulation material: PCT polyester or PBT thermoplastic compositions maintain electrical and mechanical properties
- Current rating: Equal to or greater than 1A per contact
- RoHS compliance: Active parts with RoHS3 compliance are preferred for new designs but do not affect mechanical substitution
The following parts meet these criteria and are direct substitutes for the 3432-2002.
Parameter Comparison
| Parameter | 3432-2002 (3M) | N3432-6002RB (3M) | 09185406924 (HARTING) | 71918-040LF (Amphenol ICC) | 8428164030035 (Amphenol ICC) | CWN-350-40-0021 (CW Industries) | CWN-360-40-0021 (CW Industries) |
|---|---|---|---|---|---|---|---|
| Connector Type | Header | Header | Header | Header | Header | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Number of Positions | 40 | 40 | 40 | 40 | 40 | 40 | 40 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Shrouding | Shrouded - 3 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 2 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull |
| Contact Finish - Mating | Gold | Gold | Gold | Gold, GXT™ | Gold | Gold | Gold |
| Contact Finish - Post | Tin-Lead | Tin | Tin | Tin | Solder Plated | Nickel | Nickel |
| Contact Material | Copper Alloy | Copper Alloy | Copper Alloy | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Operating Temperature | -55°C ~ 105°C | -55°C ~ 105°C | -55°C ~ 125°C | Not specified | -55°C ~ 105°C | -55°C ~ 125°C | -55°C ~ 125°C |
| Current Rating | 1A | 1.75A | Not specified | Not specified | 1A | 1A | 1A |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | RoHS non-compliant | RoHS Compliant | ROHS3 Compliant | RoHS Compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active |
Engineering Selection Recommendations
Primary Recommendation: N3432-6002RB (3M)
The N3432-6002RB is the manufacturer-recommended substitute from 3M. It maintains identical electrical and mechanical specifications to the 3432-2002 while offering improved current rating (1.75A vs. 1A), enhanced shrouding (4-wall vs. 3-wall), and RoHS compliance. This part is the direct evolutionary replacement and carries the same base product lineage (N3432 vs. 3432).
Secondary Recommendations:
09185406924 (HARTING SEK Series) - Active status with ROHS3 compliance. Offers extended operating temperature range (-55°C to 125°C) and 4-wall shrouding. Suitable for applications requiring higher temperature performance.
71918-040LF (Amphenol ICC Quickie™ Series) - Active status with RoHS compliance. Features GXT™ gold plating on mating contacts and phosphor bronze material. Packaged in tube format. Suitable for high-volume production environments.
8428164030035 (Amphenol ICC 816 Series) - Active status with RoHS compliance. Maintains 1A current rating and -55°C to 105°C operating range matching the original specification. Features 2-wall shrouding, which provides reduced mechanical protection compared to the original 3-wall design.
CWN-360-40-0021 (CW Industries) - Active status with ROHS3 compliance. Extended operating temperature (-55°C to 125°C), 4-wall shrouding, and push-pull fastening. Circular contact geometry differs from the original square contacts but maintains electrical compatibility.
Compliance Considerations:
For new designs or production requiring RoHS compliance, N3432-6002RB, 09185406924, 71918-040LF, 8428164030035, and CWN-360-40-0021 all meet ROHS3 or RoHS compliance requirements. The original 3432-2002 is RoHS non-compliant and should not be used in applications subject to RoHS regulations.
Frequently Asked Questions (FAQ)
Q: Can I use a 4-wall shrouded connector as a substitute for the 3-wall shrouded 3432-2002?
A: Yes. The 4-wall shrouding provides enhanced mechanical protection and keying while maintaining full electrical and mechanical compatibility. The increased shrouding does not affect mating or performance in applications designed for the original 3-wall configuration.
Q: What is the difference between tin-lead and tin post finishes?
A: Both finishes are solderable and functionally equivalent for through-hole termination. Tin-lead (the original finish) contains lead and is RoHS non-compliant. Tin finish is lead-free and RoHS compliant. The choice depends on soldering process compatibility and regulatory requirements.
Q: Are circular contact connectors compatible with square contact connectors?
A: Circular and square contacts are mechanically and electrically compatible within the same pitch and row spacing. The contact geometry does not affect mating performance or signal integrity in standard applications. Selection depends on design preference and availability.
Q: Does the higher current rating of N3432-6002RB (1.75A vs. 1A) affect compatibility?
A: No. Higher current rating indicates improved performance capability and does not affect compatibility. The N3432-6002RB can safely carry the same 1A loads as the original part while providing additional capacity margin for future design requirements.
Q: What is the significance of the extended temperature range (-55°C to 125°C) in substitute parts?
A: Extended temperature range indicates broader operational capability. Parts rated to 125°C can be used in applications requiring only -55°C to 105°C operation without performance degradation. This provides design flexibility for applications with varying thermal requirements.
Q: How does packaging format (Bulk vs. Tube) affect part selection?
A: Packaging format affects handling, storage, and production workflow but does not impact electrical or mechanical performance. Bulk packaging suits high-volume automated assembly. Tube packaging suits lower-volume or manual assembly processes. Select based on production requirements.
Q: Are all substitute parts available in equivalent inventory quantities?
A: Inventory availability varies by supplier and part number. Verify current stock levels with component distributors before finalizing design selections, particularly for production commitments.
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