TE Connectivity 322-HCS5P2-320 Equivalent & Substitute Parts

Part Overview

The TE Connectivity 322-HCS5P2-320 is a pin receptacle connector from the HOLTITE series, designed for solder termination applications. This component accepts pin diameters of 0.016" to 0.021" (0.41mm to 0.53mm) and features a beryllium copper contact material with gold plating. The part is classified as Active and RoHS Compliant, with unlimited moisture sensitivity rating (MSL 1). Substitute parts are identified when equivalent electrical and mechanical parameters align with the main part's specifications, enabling functional interchangeability in circuit board applications.

Substiute Parts

322-HCS5P2-320
TE Connectivity AMP ConnectorsIn Stock: 1006322-HCS5P2-320 Datasheet
322-HCS5P2-320
Current Part
110-99-320-41-001000
Mill-Max Manufacturing Corp.In Stock: 1361110-99-320-41-001000 Datasheet
110-99-320-41-001000
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Key Parameters

Parameter Value
Manufacturer Part Number 322-HCS5P2-320
Manufacturer TE Connectivity AMP Connectors
Category Terminals
Series HOLTITE
Product Status Active
Termination Type Solder
Accepts Pin Diameter 0.016" ~ 0.021" (0.41mm ~ 0.53mm)
Contact Material Beryllium Copper
Contact Finish Gold
Operating Temperature Range -55°C ~ 125°C
RoHS Status RoHS Compliant
Moisture Sensitivity Level 1 (Unlimited)
Insertion Force 0.89N
Overall Length 0.100" (2.54mm)

Substitute Part Grouping Explanation

Substitute parts for the TE Connectivity 322-HCS5P2-320 are identified based on the following critical parameters:

Electrical Compatibility Criteria:

  • Operating temperature range: -55°C to 125°C
  • Solder termination capability
  • Beryllium copper contact material
  • Contact finish suitable for reliable mating

Mechanical Compatibility Criteria:

  • Pin acceptance diameter range: 0.016" to 0.021" (0.41mm to 0.53mm)
  • Through-hole mounting configuration
  • Overall length and pitch alignment with 0.100" (2.54mm) standard spacing

Regulatory & Environmental Criteria:

  • RoHS compliance status
  • Moisture sensitivity level MSL 1
  • ECCN and HTSUS classification alignment

The substitute part 110-99-320-41-001000 (Mill-Max Manufacturing Corp.) shares the core electrical and mechanical parameters necessary for functional substitution in applications requiring pin receptacle connectors with solder termination and compatible pin acceptance specifications.

Parameter Comparison

Parameter 322-HCS5P2-320 (TE Connectivity) 110-99-320-41-001000 (Mill-Max) Compatibility
Termination Type Solder Solder Compatible
Contact Material Beryllium Copper Beryllium Copper (Mating) Compatible
Operating Temperature Range -55°C ~ 125°C -55°C ~ 125°C Compatible
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm) Compatible
RoHS Status RoHS Compliant RoHS Non-Compliant Not Compatible
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited) Compatible
ECCN Classification EAR99 EAR99 Compatible
HTSUS Classification 8536.69.4040 8536.69.4040 Compatible

Engineering Selection Recommendations

Primary Selection: TE Connectivity 322-HCS5P2-320

The TE Connectivity 322-HCS5P2-320 is the recommended primary component for new designs and applications requiring RoHS compliance. This part maintains Active product status with full RoHS Compliant certification, ensuring regulatory alignment for current and future manufacturing requirements. The beryllium copper contact material with gold plating provides reliable electrical performance across the -55°C to 125°C operating range.

Substitute Consideration: Mill-Max 110-99-320-41-001000

The Mill-Max 110-99-320-41-001000 shares equivalent electrical and mechanical parameters, including identical operating temperature range, solder termination capability, and beryllium copper mating contact material. However, this substitute part carries RoHS Non-Compliant status, which restricts its use in applications subject to RoHS regulatory requirements. Selection of this substitute is limited to legacy systems, non-regulated applications, or situations where RoHS compliance is not mandated.

Compliance Consideration:

Applications requiring RoHS compliance must utilize the TE Connectivity 322-HCS5P2-320. The Mill-Max substitute is suitable only for applications explicitly exempted from RoHS requirements or for replacement in existing non-compliant systems.

Frequently Asked Questions (FAQ)

Q: What determines whether the Mill-Max 110-99-320-41-001000 can substitute for the TE Connectivity 322-HCS5P2-320?

A: Substitution is determined by alignment of electrical parameters (operating temperature, termination type, contact material), mechanical parameters (pitch, pin acceptance specifications), and regulatory compliance. Both parts share compatible electrical and mechanical characteristics. However, the RoHS compliance difference restricts substitution to non-regulated applications.

Q: Are there differences in contact finish between the main part and substitute?

A: Yes. The TE Connectivity 322-HCS5P2-320 features gold contact finish (24.8µin / 0.63µm thickness). The Mill-Max 110-99-320-41-001000 uses tin-lead contact finish (200.0µin / 5.08µm thickness on both mating and post surfaces). These finishes provide different electrical and corrosion resistance characteristics.

Q: Can the Mill-Max part be used in RoHS-regulated applications?

A: No. The Mill-Max 110-99-320-41-001000 is RoHS Non-Compliant and cannot be used in applications subject to RoHS regulatory requirements. The TE Connectivity 322-HCS5P2-320 is RoHS Compliant and is the appropriate selection for regulated applications.

Q: What is the significance of the 0.100" (2.54mm) pitch specification?

A: The 0.100" pitch is the standard spacing between mating contacts and termination posts. Both the main part and substitute maintain this pitch, ensuring mechanical compatibility with circuit board layouts and mating components designed for this standard spacing.

Q: How do the insertion force specifications compare?

A: The TE Connectivity 322-HCS5P2-320 specifies an insertion force of 0.89N. This parameter is not provided for the Mill-Max substitute part, limiting direct comparison of mating force characteristics.

Q: Are both parts suitable for the same operating temperature range?

A: Yes. Both the TE Connectivity 322-HCS5P2-320 and Mill-Max 110-99-320-41-001000 operate across the -55°C to 125°C temperature range, ensuring thermal compatibility in equivalent applications.

Q: What packaging differences exist between these parts?

A: The TE Connectivity 322-HCS5P2-320 is supplied in Tape & Reel (TR) packaging, while the Mill-Max 110-99-320-41-001000 is supplied in Tube packaging. Packaging selection may affect procurement, handling, and automated assembly processes.

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