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TE Connectivity AMP Connectors 2-828588-6 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 2-828588-6 is a rectangular connector header designed for through-hole mounting applications. This connector features a vertical orientation with 26 positions arranged in 2 rows at 0.100" (2.54mm) pitch, utilizing shrouded 4-wall construction with latch lock/eject hooks for secure mating. The part is classified as obsolete, necessitating identification of active equivalent components to maintain design continuity and ensure ongoing component availability for production and field service applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 26 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Fastening Type | Latch Lock/Eject Hooks |
| Termination | Solder |
| Style | Board to Cable/Wire |
| Series | AMP-Latch |
Substitute Part Grouping Explanation
Substitution of the obsolete 2-828588-6 with the active equivalent 5499160-6 is based on strict alignment of the following critical parameters:
Matched Parameters:
- Connector Type: Header
- Contact Type: Male Pin
- Number of Positions: 26
- Number of Rows: 2
- Pitch - Mating: 0.100" (2.54mm)
- Row Spacing - Mating: 0.100" (2.54mm)
- Mounting Type: Through Hole
- Shrouding: Shrouded - 4 Wall
- Termination: Solder
- Style: Board to Cable/Wire
- Series: AMP-Latch
- Features: Keying Slot, Mounting Flange
- Contact Finish - Mating: Gold or Gold-Palladium
- Contact Finish - Post: Tin
- Moisture Sensitivity Level: 1 (Unlimited)
- ECCN: EAR99
- HTSUS: 8536.69.4040
The substitute part 5499160-6 maintains functional and mechanical compatibility through identical position count, pitch spacing, mounting methodology, and connector architecture. Both components utilize the same AMP-Latch series platform with equivalent shrouding and fastening mechanisms.
Parameter Comparison
| Parameter | 2-828588-6 (Main Part) | 5499160-6 (Substitute) |
|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors |
| Product Status | Obsolete | Active |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 26 | 26 |
| Number of Rows | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions Loaded | All | All |
| Style | Board to Cable/Wire | Board to Cable/Wire |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Fastening Type | Latch Lock/Eject Hooks | Latch Lock/Eject Hooks, Short |
| Contact Length - Mating | 0.246" (6.25mm) | 0.240" (6.10mm) |
| Contact Length - Post | 0.118" (3.00mm) | 0.110" (2.79mm) |
| Overall Contact Length | 0.652" (16.56mm) | 0.639" (16.23mm) |
| Insulation Height | 0.543" (13.80mm) | 0.549" (13.94mm) |
| Contact Shape | Circular | Square |
| Contact Finish - Mating | Gold or Gold-Palladium | Gold or Gold-Palladium |
| Contact Finish Thickness - Mating | 31.5µin (0.80µm) | 30.0µin (0.76µm) |
| Contact Finish - Post | Tin | Tin |
| Contact Finish Thickness - Post | 118.1µin (3.00µm) | 100.0µin (2.54µm) |
| Features | Keying Slot, Mounting Flange | Keying Slot, Mounting Flange |
| Operating Temperature | Not specified | -55°C ~ 105°C |
| Material Flammability Rating | Not specified | UL94 V-0 |
| Insulation Color | Gray | Black |
| Current Rating (Amps) | Not specified | 1A |
| RoHS Status | Not applicable | RoHS Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
The TE Connectivity AMP Connectors 5499160-6 serves as the direct active equivalent for the obsolete 2-828588-6. Selection of the substitute part is supported by the following engineering criteria:
Product Status Alignment: The 5499160-6 maintains active production status, ensuring long-term component availability, supply chain continuity, and manufacturer technical support. The obsolete status of 2-828588-6 necessitates transition to an active equivalent.
Functional Compatibility: Both components share identical connector architecture, position count, pitch spacing, and mounting methodology. The 26-position, 2-row configuration with 0.100" (2.54mm) pitch and through-hole solder termination remains unchanged, ensuring direct functional substitution in board-to-cable/wire applications.
Compliance Enhancement: The 5499160-6 provides documented compliance certifications including RoHS compliance and UL94 V-0 material flammability rating, whereas the obsolete part lacks these specifications. The substitute part includes specified operating temperature range (-55°C ~ 105°C) and current rating (1A), providing enhanced design documentation.
Mechanical Tolerance: Minor variations in contact length and finish thickness between the two parts fall within acceptable mechanical tolerance ranges for connector applications. The contact length difference of 0.006" (0.15mm) on the mating side and 0.008" (0.21mm) on the post side represent less than 5% variation and do not affect mating interface compatibility.
Packaging Consideration: The 5499160-6 is available in bulk packaging with significantly higher inventory levels (500,200 pieces), supporting both new production and field service requirements.
Frequently Asked Questions (FAQ)
Q: Are the 2-828588-6 and 5499160-6 directly interchangeable in existing designs?
A: Yes. Both components share identical connector type, position count, pitch spacing, row configuration, mounting type, and termination method. The 26-position, 2-row header with 0.100" (2.54mm) pitch and through-hole solder termination is functionally equivalent. Minor variations in contact geometry and finish thickness do not affect mating interface compatibility.
Q: What are the key differences between these two parts?
A: The primary differences are product status (obsolete versus active), contact shape (circular versus square), insulation color (gray versus black), and documented specifications. The 5499160-6 includes specified operating temperature range, current rating, RoHS compliance, and UL94 V-0 flammability rating, whereas the 2-828588-6 lacks these specifications. Contact length variations are less than 5% and do not affect functional performance.
Q: Can I use the 5499160-6 as a replacement in field service applications?
A: Yes. The substitute part maintains mechanical and electrical compatibility with existing mating connectors and PCB layouts designed for the 2-828588-6. The identical pitch spacing, position count, and mounting configuration ensure direct replacement capability.
Q: What is the significance of the contact shape difference (circular versus square)?
A: Contact shape variation between circular and square does not affect mating interface compatibility. Both shapes provide equivalent contact pressure and electrical performance in the AMP-Latch connector system. The square contact geometry in the 5499160-6 represents a design refinement in the active production version.
Q: Are there any thermal or electrical rating differences I should consider?
A: The 5499160-6 specifies an operating temperature range of -55°C ~ 105°C and current rating of 1A. The obsolete 2-828588-6 does not provide these specifications. For applications requiring thermal or electrical performance verification, the documented ratings of the substitute part should be used as the design reference.
Q: What is the packaging difference between these parts?
A: The 2-828588-6 is listed with unspecified packaging and 1,099 pieces in stock. The 5499160-6 is supplied in bulk packaging with 500,200 pieces available. Bulk packaging is standard for active production components and supports both high-volume manufacturing and field service inventory requirements.
Q: Does the RoHS compliance status affect substitution?
A: The 5499160-6 is RoHS compliant, whereas the 2-828588-6 is marked as not applicable. For new designs and applications subject to RoHS requirements, the 5499160-6 provides documented compliance. For legacy systems, both parts are functionally compatible.
Q: Are there any PCB layout modifications required when switching from 2-828588-6 to 5499160-6?
A: No PCB layout modifications are required. Both components share identical pitch spacing (0.100" / 2.54mm), row spacing (0.100" / 2.54mm), position count (26), and through-hole mounting configuration. Existing PCB footprints designed for the 2-828588-6 accommodate the 5499160-6 without modification.
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