TE Connectivity AMP Connectors 2-796640-0 Terminal Block Plug Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 2-796640-0 is a 20-position terminal block plug with female sockets, 5.00mm pitch, and 180° free-hanging in-line configuration. This component is classified as obsolete, necessitating identification of active equivalent parts to maintain design continuity and ensure ongoing component availability for new production and field service applications.

Substiute Parts

2-796640-0
TE Connectivity AMP ConnectorsIn Stock: 10182-796640-0 Datasheet
2-796640-0
Current Part
0395200020
MolexIn Stock: 8530395200020 Datasheet
0395200020
Similar

Key Parameters

Parameter Value
Number of Positions 20
Pitch 0.197" (5.00mm)
Plug Wire Entry 180°
Termination Style Screw - Rising Cage Clamp
Mounting Type Free Hanging (In-Line)
Wire Gauge Range - AWG 12-30 AWG
Voltage - UL 300 V
Operating Temperature Range -40°C ~ 110°C
Housing Material Polyamide (PA66), Nylon 6/6
Contact Material Phosphor Bronze
Material Flammability Rating UL94 V-0
RoHS Status ROHS3 Compliant

Substitute Part Grouping Explanation

Substitution of the TE Connectivity 2-796640-0 with the Molex 0395200020 is based on strict equivalence of the following critical parameters:

Electrical Compatibility:

  • Identical 20-position configuration with 5.00mm pitch spacing
  • Matching 300 V UL voltage rating
  • Compatible wire gauge range (12-30 AWG)
  • Identical termination method (Screw - Rising Cage Clamp)

Mechanical Compatibility:

  • Identical 180° free-hanging in-line mounting orientation
  • Matching female socket connector type
  • Identical housing material composition (Polyamide PA66, Nylon 6/6)
  • Identical contact material (Phosphor Bronze)
  • Matching UL94 V-0 flammability rating

Regulatory Compliance:

  • Both parts are ROHS3 compliant
  • Both parts carry EAR99 ECCN classification
  • Both parts share identical HTSUS code (8536.90.4000)
  • Both parts have MSL rating of 1 (Unlimited)

The Molex 0395200020 maintains functional and physical interchangeability within the specified parameter constraints.

Parameter Comparison

Parameter TE Connectivity 2-796640-0 Molex 0395200020 Compatibility Status
Number of Positions 20 20 Equivalent
Positions Per Level 20 20 Equivalent
Number of Levels 1 1 Equivalent
Pitch 0.197" (5.00mm) 0.197" (5.00mm) Equivalent
Plug Wire Entry 180° 180° Equivalent
Termination Style Screw - Rising Cage Clamp Screw - Rising Cage Clamp Equivalent
Mounting Type Free Hanging (In-Line) Free Hanging (In-Line) Equivalent
Wire Gauge Range - AWG 12-30 AWG 12-30 AWG Equivalent
Voltage - UL 300 V 300 V Equivalent
Contact Mating Finish Tin Tin Equivalent
Operating Temperature Range -40°C ~ 110°C -40°C ~ 115°C Molex rated higher
Contact Material Phosphor Bronze Phosphor Bronze Equivalent
Housing Material Polyamide (PA66), Nylon 6/6 Polyamide (PA66), Nylon 6/6 Equivalent
Material Flammability Rating UL94 V-0 UL94 V-0 Equivalent
RoHS Status ROHS3 Compliant ROHS3 Compliant Equivalent
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited) Equivalent
ECCN EAR99 EAR99 Equivalent
HTSUS Code 8536.90.4000 8536.90.4000 Equivalent
Current - UL 15 A 18 A Molex rated higher

Engineering Selection Recommendations

Product Status Consideration: The TE Connectivity 2-796640-0 carries an obsolete product status. The Molex 0395200020 is classified as active, ensuring continued availability, ongoing manufacturing support, and compliance with current supply chain requirements.

Compliance and Certification: Both parts maintain identical regulatory compliance profiles:

  • ROHS3 compliance for hazardous substance restrictions
  • EAR99 export classification
  • Matching HTSUS tariff codes
  • Identical MSL rating for moisture sensitivity

Performance Characteristics: The Molex 0395200020 demonstrates equivalent or superior electrical and thermal performance:

  • Current rating of 18 A exceeds the TE Connectivity specification of 15 A
  • Operating temperature range extends to 115°C compared to 110°C for the TE Connectivity part
  • All other electrical parameters remain identical

Mechanical and Physical Compatibility: Complete mechanical interchangeability is established through identical pitch spacing, connector orientation, termination methodology, and housing material composition.

Frequently Asked Questions (FAQ)

Q: Can the Molex 0395200020 directly replace the TE Connectivity 2-796640-0 in existing designs?

A: Yes. The Molex 0395200020 provides direct functional and mechanical replacement. Both parts share identical 20-position configuration, 5.00mm pitch spacing, 180° wire entry orientation, screw-cage clamp termination, and free-hanging in-line mounting. Wire gauge compatibility (12-30 AWG) and voltage rating (300 V UL) are identical.

Q: What are the key differences between these two parts?

A: The primary differences are manufacturer identity and product status. The TE Connectivity 2-796640-0 is obsolete, while the Molex 0395200020 is active. The Molex part carries a higher current rating (18 A versus 15 A) and extended operating temperature range (-40°C to 115°C versus -40°C to 110°C). Housing color differs (green versus black). These differences do not affect substitution compatibility for applications within the TE Connectivity specification envelope.

Q: Are there any packaging or inventory considerations?

A: The TE Connectivity 2-796640-0 is available in 924 pieces with unspecified packaging. The Molex 0395200020 is available in 816 pieces supplied in bulk packaging. Procurement should account for these inventory levels and packaging formats when planning component sourcing.

Q: Do both parts meet the same regulatory and compliance standards?

A: Yes. Both parts are ROHS3 compliant, carry EAR99 export classification, share identical HTSUS code (8536.90.4000), and maintain MSL rating of 1 (Unlimited). Compliance profiles are equivalent.

Q: What termination specifications should be verified during installation?

A: Both parts employ identical screw-cage clamp termination. The TE Connectivity 2-796640-0 specifies M3 screw size with 0.79 Nm (7.0 Lb-In) torque. The Molex 0395200020 specifies 0.56 Nm (5.0 Lb-In) torque. Wire strip length differs slightly (6-7.5mm for TE Connectivity versus 6.5mm for Molex). Installation procedures should reference the specific manufacturer documentation for the selected part.

Q: Are these parts suitable for the same wire gauge applications?

A: Yes. Both parts accommodate 12-30 AWG wire gauge range, ensuring compatibility across identical conductor specifications.

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