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Equivalent & Substitute Parts for 227SMH025ML10
Part Overview
The 227SMH025ML10 is a 220 µF, 25 V aluminum electrolytic capacitor in surface mount radial can package manufactured by Cornell Dubilier / Illinois Capacitor. This component is classified as Active product status and is designed for general purpose applications. The part operates across a temperature range of -55°C to 105°C with a rated lifetime of 1000 hours at 105°C. Substitute parts are identified when equivalent capacitance and voltage ratings are available with improved electrical performance characteristics or extended operational lifetime, while maintaining mechanical compatibility with the original mounting footprint.
Substiute Parts
Key Parameters
| Parameter | Specification |
|---|---|
| Capacitance | 220 µF |
| Voltage - Rated | 25 V |
| Tolerance | ±20% |
| Package / Case | Radial, Can - SMD |
| Size / Dimension | 0.394" Dia (10.00mm) |
| Mounting Type | Surface Mount |
| Polarization | Polar |
| Operating Temperature | -55°C ~ 105°C |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitute parts for the 227SMH025ML10 are identified based on the following criteria:
Primary Substitution Criteria:
- Capacitance value: 220 µF (exact match required)
- Tolerance: ±20% (exact match required)
- Package type: Radial, Can - SMD (exact match required)
- Physical dimensions: 0.394" diameter (10.00mm) (exact match required)
- Mounting type: Surface Mount (exact match required)
- Polarization: Polar (exact match required)
Secondary Compatibility Factors:
- Voltage rating: Equal to or greater than 25 V
- Operating temperature range: Minimum -55°C to 105°C
- RoHS3 compliance: Required
- Moisture Sensitivity Level: MSL 1 (Unlimited)
The identified substitute parts maintain identical capacitance, tolerance, package geometry, and mounting characteristics while offering variations in voltage rating, ESR performance, and thermal lifetime specifications.
Parameter Comparison
| Parameter | 227SMH025ML10 | ATB227M035 | MAL214097601E3 |
|---|---|---|---|
| Manufacturer | Cornell Dubilier / Illinois Capacitor | Cornell Dubilier / Illinois Capacitor | Vishay Beyschlag/Draloric/BC Components |
| Series | SMH | ATB | 140 CRH |
| Capacitance | 220 µF | 220 µF | 220 µF |
| Tolerance | ±20% | ±20% | ±20% |
| Voltage - Rated | 25 V | 35 V | 25 V |
| ESR @ 120Hz | 1.2057 Ohm | 840 mOhm | Not specified |
| Lifetime @ Temp. | 1000 Hrs @ 105°C | 5000 Hrs @ 105°C | 1500 Hrs @ 125°C |
| Operating Temperature | -55°C ~ 105°C | -55°C ~ 105°C | -55°C ~ 125°C |
| Size / Dimension | 0.394" Dia (10.00mm) | 0.394" Dia (10.00mm) | 0.394" Dia (10.00mm) |
| Height - Seated (Max) | 0.417" (10.60mm) | 0.413" (10.50mm) | 0.413" (10.50mm) |
| Package / Case | Radial, Can - SMD | Radial, Can - SMD | Radial, Can - SMD |
| Mounting Type | Surface Mount | Surface Mount | Surface Mount |
| Polarization | Polar | Polar | Polar |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| MSL Rating | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Active | Active | Active |
Engineering Selection Recommendations
ATB227M035 Substitution:
The ATB227M035 is a direct mechanical and electrical substitute for the 227SMH025ML10 with the following distinctions:
- Voltage rating increased from 25 V to 35 V, providing additional voltage margin in circuit applications
- ESR reduced from 1.2057 Ohm to 840 mOhm, resulting in lower impedance and improved ripple current handling
- Thermal lifetime extended from 1000 hours to 5000 hours at 105°C, indicating superior long-term reliability
- Physical dimensions remain compatible with identical 10.00mm diameter and similar height (10.50mm vs 10.60mm)
- Surface mount land size differs slightly (10.80mm x 10.50mm vs 10.30mm x 10.30mm), requiring PCB layout verification
- Both parts maintain ROHS3 compliance and MSL 1 rating
- Both manufactured by Cornell Dubilier / Illinois Capacitor, ensuring consistent quality standards
MAL214097601E3 Substitution:
The MAL214097601E3 is a direct mechanical and electrical substitute for the 227SMH025ML10 with the following distinctions:
- Voltage rating remains at 25 V, matching the original specification
- Thermal lifetime extended from 1000 hours to 1500 hours at elevated temperature (125°C vs 105°C), indicating improved thermal performance
- Operating temperature range extended to -55°C to 125°C, providing wider temperature operation capability
- Physical dimensions remain compatible with identical 10.00mm diameter and similar height (10.50mm vs 10.60mm)
- Surface mount land size differs slightly (10.50mm x 10.50mm vs 10.30mm x 10.30mm), requiring PCB layout verification
- AEC-Q200 automotive qualification rating included, suitable for automotive applications
- Manufactured by Vishay Beyschlag/Draloric/BC Components, a different manufacturer with established quality standards
- Both parts maintain ROHS3 compliance and MSL 1 rating
Frequently Asked Questions (FAQ)
Q: Can ATB227M035 be used as a direct replacement for 227SMH025ML10?
A: ATB227M035 is mechanically and electrically compatible as a substitute. The 35 V rating provides higher voltage margin than the original 25 V specification. Surface mount land size differs slightly (10.80mm x 10.50mm vs 10.30mm x 10.30mm), requiring PCB layout verification before implementation.
Q: What is the primary advantage of using MAL214097601E3 over the original 227SMH025ML10?
A: MAL214097601E3 offers extended thermal lifetime (1500 hours at 125°C vs 1000 hours at 105°C) and wider operating temperature range (-55°C to 125°C vs -55°C to 105°C). This part includes AEC-Q200 automotive qualification, making it suitable for automotive applications.
Q: Are there PCB layout considerations when substituting these parts?
A: Yes. While all three parts share the same 10.00mm diameter, surface mount land sizes differ. The original 227SMH025ML10 specifies 10.30mm x 10.30mm, ATB227M035 specifies 10.80mm x 10.50mm, and MAL214097601E3 specifies 10.50mm x 10.50mm. PCB layout must accommodate the substitute part's land size requirements.
Q: Do all substitute parts maintain RoHS3 compliance?
A: Yes. Both ATB227M035 and MAL214097601E3 are ROHS3 compliant, matching the original 227SMH025ML10 specification.
Q: What is the difference in ESR performance between these parts?
A: The original 227SMH025ML10 has ESR of 1.2057 Ohm at 120Hz. ATB227M035 reduces this to 840 mOhm at 120Hz, providing lower impedance. MAL214097601E3 does not specify ESR in the provided data.
Q: Can these parts be used interchangeably in all applications?
A: Mechanical and electrical compatibility is established for all three parts based on capacitance, tolerance, package type, and mounting specifications. Application-specific requirements such as voltage margin, thermal lifetime, temperature range, and automotive qualification must be evaluated for each use case.
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