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TE Connectivity AMP Connectors 2-1586489-4 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 2-1586489-4 is a rectangular connector header designed for through-hole mounting applications. This connector features a vertical orientation with 24 positions arranged in 2 rows, utilizing a 0.165" (4.20mm) pitch configuration. The connector is classified as obsolete, necessitating identification of active equivalent parts for ongoing procurement and design requirements. Substitute parts must maintain electrical and mechanical compatibility while meeting current manufacturing and compliance standards.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 24 |
| Number of Rows | 2 |
| Pitch - Mating | 0.165" (4.20mm) |
| Row Spacing - Mating | 0.165" (4.20mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Fastening Type | Locking Ramp |
| Contact Shape | Square |
| Insulation Material | Polyamide (PA), Nylon |
| Insulation Height | 0.504" (12.80mm) |
| Contact Post Length | 0.138" (3.50mm) |
| Contact Finish - Mating | Tin |
| Contact Material | Copper Alloy |
| Features | Board Lock |
| Operating Temperature | -55°C ~ 105°C |
| Material Flammability Rating | UL94 V-2 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 2-1586489-4 with the Molex 0460152407 is based on strict alignment of the following critical parameters:
Electrical and Mechanical Compatibility Parameters:
- Identical number of positions (24) and row configuration (2 rows)
- Matching pitch specifications: 0.165" (4.20mm) mating pitch and row spacing
- Identical contact type (Male Pin) and contact shape (Square)
- Matching termination method (Solder) and mounting type (Through Hole)
- Identical shrouding configuration (Shrouded - 4 Wall)
- Matching fastening type (Locking Ramp) with Board Lock feature
- Identical contact post length (0.138" / 3.50mm)
- Matching insulation height (0.504" / 12.80mm)
- Identical contact finish specification (Tin) on mating surfaces
- Matching contact material (Copper Alloy)
- Identical insulation material classification (Polyamide/Nylon)
- Matching flammability rating (UL94 V-2)
Compliance and Regulatory Alignment:
- Both parts are ROHS3 Compliant
- Both parts are REACH Unaffected
- Both parts share identical ECCN (EAR99) and HTSUS (8536.69.4040) classifications
- Both parts have MSL rating of 1 (Unlimited)
The Molex 0460152407 maintains full functional and physical compatibility while offering active product status and current manufacturing availability.
Parameter Comparison
| Parameter | TE Connectivity 2-1586489-4 | Molex 0460152407 |
|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | Molex |
| Product Status | Obsolete | Active |
| Series | AMP-DUAC | Mini-Fit Plus HCS 46015 |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 24 | 24 |
| Number of Rows | 2 | 2 |
| Pitch - Mating | 0.165" (4.20mm) | 0.165" (4.20mm) |
| Row Spacing - Mating | 0.165" (4.20mm) | 0.165" (4.20mm) |
| Mounting Type | Through Hole | Through Hole |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Termination | Solder | Solder |
| Fastening Type | Locking Ramp | Locking Ramp |
| Contact Shape | Square | Square |
| Contact Finish - Mating | Tin | Tin |
| Contact Finish Thickness - Mating | 118.1µin (3.00µm) | 100.0µin (2.54µm) |
| Contact Material | Copper Alloy | Copper Alloy |
| Insulation Material | Polyamide (PA), Nylon | Polyamide (PA66), Nylon 6/6 |
| Insulation Height | 0.504" (12.80mm) | 0.504" (12.80mm) |
| Contact Post Length | 0.138" (3.50mm) | 0.138" (3.50mm) |
| Features | Board Lock | Board Lock |
| Material Flammability Rating | UL94 V-2 | UL94 V-2 |
| Insulation Color | Natural | Natural |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| REACH Status | REACH Unaffected | REACH Unaffected |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
The Molex 0460152407 is the direct equivalent substitute for the obsolete TE Connectivity 2-1586489-4. Selection of the Molex part is supported by the following engineering factors:
Product Status and Availability: The TE Connectivity 2-1586489-4 is classified as obsolete, making the Molex 0460152407 the appropriate active alternative. The Molex part maintains current manufacturing status with documented inventory availability.
Compliance and Regulatory Certification: Both parts maintain identical compliance certifications: ROHS3 Compliant, REACH Unaffected, and matching ECCN/HTSUS classifications. Both parts carry MSL rating of 1 (Unlimited), indicating no moisture sensitivity constraints during storage and handling.
Electrical and Mechanical Specifications: The Molex 0460152407 maintains complete functional equivalence across all critical parameters: identical 24-position, 2-row configuration with 0.165" (4.20mm) pitch; matching through-hole solder termination; identical shrouded 4-wall design with locking ramp fastening; and equivalent contact geometry and materials.
Material and Environmental Specifications: Both parts utilize copper alloy contacts with tin finish, polyamide/nylon insulation, and UL94 V-2 flammability rating. Operating temperature specifications are compatible for standard industrial applications.
The Molex 0460152407 provides direct substitution without design modification or PCB layout changes.
Frequently Asked Questions (FAQ)
Q: Can the Molex 0460152407 be used as a direct replacement for the TE Connectivity 2-1586489-4 without PCB modifications?
A: Yes. The Molex 0460152407 maintains identical pitch (0.165" / 4.20mm), row spacing, insulation height (0.504" / 12.80mm), contact post length (0.138" / 3.50mm), and mounting type (through-hole solder). No PCB layout changes are required.
Q: Are there differences in contact finish thickness between these parts?
A: The TE Connectivity part specifies 118.1µin (3.00µm) tin finish thickness on mating contacts, while the Molex part specifies 100.0µin (2.54µm). Both finishes meet tin plating standards for rectangular connectors and maintain electrical and mechanical performance within the specified operating parameters.
Q: Do both parts meet the same compliance and regulatory requirements?
A: Yes. Both parts are ROHS3 Compliant, REACH Unaffected, and share identical ECCN (EAR99) and HTSUS (8536.69.4040) classifications. Both parts carry MSL rating of 1 (Unlimited).
Q: What is the difference between the series designations?
A: The TE Connectivity part belongs to the AMP-DUAC series, while the Molex part belongs to the Mini-Fit Plus HCS 46015 series. These are different product families from different manufacturers, but they maintain identical electrical and mechanical specifications for this 24-position configuration.
Q: Are the insulation materials equivalent?
A: Both parts use polyamide/nylon insulation materials. The TE Connectivity part specifies Polyamide (PA), Nylon, while the Molex part specifies Polyamide (PA66), Nylon 6/6. Both materials meet UL94 V-2 flammability requirements and provide equivalent performance in the specified operating temperature range (-55°C ~ 105°C for the TE part).
Q: What is the packaging difference between these parts?
A: The TE Connectivity 2-1586489-4 packaging is not specified in the documentation. The Molex 0460152407 is supplied in Tray packaging.
Q: Can these connectors be used in automotive, medical, or telecommunications applications?
A: The Molex 0460152407 documentation lists applications including Automotive, General Purpose, Industrial, Medical, and Telecommunications. Application suitability should be confirmed against specific system requirements and design specifications.
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