TE Connectivity 208116-1 Rectangular Connector Header Equivalent & Substitute Parts

Part Overview

The TE Connectivity 208116-1 is a Metrimate series rectangular connector header designed for through-hole, right-angle mounting applications. This component is a shrouded 4-wall header with 6 positions at 0.200" (5.08mm) pitch, rated for 7.5A at 600V, and suitable for automotive, general purpose, and industrial applications. The 208116-1 is classified as obsolete, making identification of active equivalent parts necessary for ongoing procurement and new design implementations.

Substiute Parts

208116-1

TE Connectivity AMP ConnectorsIn Stock: 745208116-1 Datasheet

Current PartRFQ

208116-4

TE Connectivity AMP ConnectorsIn Stock: 1051208116-4 Datasheet

DirectRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the 208116-1 is determined by strict equivalence across the following critical parameters:

• Connector Type & Contact Configuration: Header with male pins
• Position Count & Pitch: 6 positions at 0.200" (5.08mm) mating pitch
• Mounting Geometry: Through-hole, right-angle orientation with shrouded 4-wall design
• Electrical Ratings: 7.5A current capacity and 600V voltage rating
• Thermal Performance: Operating temperature range of -55°C to 130°C
• Safety Compliance: UL94 V-0 flammability classification
• Series Designation: Metrimate series

The substitute part 208116-4 maintains identical mechanical and electrical specifications while differing in product status (active versus obsolete) and contact finish composition (tin versus tin-lead).

Parameter Comparison

Engineering Selection Recommendations

The 208116-4 serves as the direct active equivalent to the obsolete 208116-1. Both components share identical mechanical dimensions, electrical ratings, and functional specifications within the Metrimate series. The primary distinction is product lifecycle status: the 208116-1 is obsolete, while the 208116-4 is actively manufactured and supported.

The 208116-4 incorporates ROHS3 compliance, whereas the 208116-1 is marked as not applicable for RoHS status. This compliance difference reflects manufacturing process updates in the active variant. The contact finish composition differs between the two parts: the 208116-1 uses tin-lead plating, while the 208116-4 uses tin plating. Both finishes maintain the same thickness specification of 150.0µin (3.81µm) and are suitable for the specified electrical and thermal operating conditions.

For new designs and ongoing procurement, the 208116-4 is the appropriate selection due to its active product status and regulatory compliance. For legacy system maintenance where the 208116-1 is currently installed, the 208116-4 provides direct functional substitution without design modification.

Frequently Asked Questions (FAQ)

Q: Can the 208116-4 directly replace the 208116-1 in existing assemblies?

A: Yes. The 208116-4 maintains identical mechanical and electrical specifications. The connector footprint, pin configuration, pitch, mounting orientation, and electrical ratings are equivalent. The contact finish difference (tin versus tin-lead) does not affect functional compatibility.

Q: What is the significance of the contact finish difference between these parts?

A: The 208116-1 features tin-lead plating while the 208116-4 uses tin plating. Both finishes provide equivalent electrical performance and corrosion resistance at the specified thickness of 150.0µin (3.81µm). The tin finish in the 208116-4 reflects compliance with modern manufacturing standards and RoHS3 requirements.

Q: Why is the 208116-1 marked as obsolete?

A: The 208116-1 has reached end-of-life status in the manufacturer's product portfolio. The 208116-4 represents the current active production variant within the Metrimate series for this connector configuration.

Q: Are there packaging differences between these parts?

A: The 208116-1 packaging specification is not provided in the available data. The 208116-4 is supplied in tube packaging. Confirm packaging requirements with the supplier for procurement planning.

Q: What applications are these connectors suitable for?

A: Both the 208116-1 and 208116-4 are rated for automotive, general purpose, and industrial applications. The 7.5A current rating, 600V voltage rating, and -55°C to 130°C operating temperature range support these application categories.

Q: Is the 208116-4 RoHS compliant?

A: Yes, the 208116-4 is ROHS3 compliant. This certification applies to the active variant and reflects current regulatory requirements for electronic components.