TE Connectivity 207544-3 Rectangular Connector Header Equivalent & Substitute Parts

Part Overview

The TE Connectivity 207544-3 is a Metrimate series rectangular connector header designed for through-hole, right-angle mounting applications. This 16-position connector operates at 600V with a 7.5A current rating and supports board-to-board or cable interconnection in automotive, general purpose, and industrial environments. The part is classified as obsolete, necessitating identification of active equivalent alternatives to maintain design continuity and ensure supply chain availability for new production and field service applications.

Substiute Parts

207544-3
TE Connectivity AMP ConnectorsIn Stock: 1524207544-3 Datasheet
207544-3
Current Part
207544-7
TE Connectivity AMP ConnectorsIn Stock: 781207544-7 Datasheet
207544-7
Direct

Key Parameters

Parameter Value
Manufacturer Part Number 207544-3
Manufacturer TE Connectivity AMP Connectors
Series Metrimate
Connector Type Header
Number of Positions 16
Pitch - Mating 0.197" (5.00mm)
Mounting Type Through Hole, Right Angle
Voltage Rating 600V
Current Rating 7.5A
Operating Temperature Range -55°C ~ 130°C
Product Status Obsolete

Substitute Part Grouping Explanation

Substitution of the TE Connectivity 207544-3 is determined by strict equivalence across the following critical parameters:

Electrical Compatibility Parameters:

  • Voltage Rating: 600V
  • Current Rating: 7.5A
  • Operating Temperature Range: -55°C ~ 130°C

Mechanical Compatibility Parameters:

  • Number of Positions: 16
  • Pitch - Mating: 0.197" (5.00mm)
  • Mounting Type: Through Hole, Right Angle
  • Connector Type: Header
  • Contact Type: Male Pin
  • Shrouding: Shrouded - 4 Wall
  • Insulation Material: Polyamide (PA), Nylon
  • Contact Material: Brass
  • Termination: Solder

Functional Parameters:

  • Series: Metrimate
  • Style: Board to Board or Cable
  • Fastening Type: Latch Holder
  • Features: Mounting Flange

The substitute part 207544-7 maintains identical electrical and mechanical specifications while offering active product status and improved compliance characteristics.

Parameter Comparison

Parameter 207544-3 (Main Part) 207544-7 (Substitute) Compatibility
Manufacturer Part Number 207544-3 207544-7 Direct Substitute
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Identical
Series Metrimate Metrimate Identical
Connector Type Header Header Identical
Contact Type Male Pin Male Pin Identical
Number of Positions 16 16 Identical
Pitch - Mating 0.197" (5.00mm) 0.197" (5.00mm) Identical
Number of Rows 1 1 Identical
Number of Positions Loaded All All Identical
Style Board to Board or Cable Board to Board or Cable Identical
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall Identical
Mounting Type Through Hole, Right Angle Through Hole, Right Angle Identical
Termination Solder Solder Identical
Fastening Type Latch Holder Latch Holder Identical
Contact Length - Post 0.192" (4.88mm) 0.192" (4.88mm) Identical
Insulation Height 0.500" (12.70mm) 0.500" (12.70mm) Identical
Contact Shape Circular Circular Identical
Contact Finish - Mating Gold Gold Identical
Contact Finish Thickness - Mating 30.0µin (0.76µm) 30.0µin (0.76µm) Identical
Contact Finish - Post Tin-Lead Tin Functionally Equivalent
Contact Finish Thickness - Post 150.0µin (3.81µm) 150.0µin (3.81µm) Identical
Contact Material Brass Brass Identical
Insulation Material Polyamide (PA), Nylon Polyamide (PA), Nylon Identical
Features Mounting Flange Mounting Flange Identical
Operating Temperature -55°C ~ 130°C -55°C ~ 130°C Identical
Material Flammability Rating UL94 V-0 UL94 V-0 Identical
Insulation Color Red Red Identical
Current Rating (Amps) 7.5A 7.5A Identical
Voltage Rating 600V 600V Identical
Applications Automotive, General Purpose, Industrial Automotive, General Purpose, Industrial Identical
Base Product Number 207544 207544 Identical
Product Status Obsolete Active Substitute is Active
RoHS Status RoHS non-compliant RoHS Compliant Substitute is Compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited) Identical
ECCN EAR99 EAR99 Identical
HTSUS 8536.69.4040 8536.69.4040 Identical
Packaging Bulk Tube Different Packaging

Engineering Selection Recommendations

The TE Connectivity 207544-7 is the direct substitute for the obsolete 207544-3. Both parts share identical electrical ratings (600V, 7.5A), mechanical dimensions (16-position, 5.00mm pitch, through-hole right-angle mounting), and functional characteristics within the Metrimate series.

Key Advantages of 207544-7:

The substitute part maintains full electrical and mechanical compatibility while offering two significant improvements:

  1. Product Status: The 207544-7 is classified as Active, ensuring continued availability and supply chain support for current and future production requirements.

  2. Regulatory Compliance: The 207544-7 is RoHS Compliant, whereas the main part is RoHS non-compliant. This compliance status is critical for applications subject to RoHS directives and for manufacturers implementing lead-free manufacturing processes.

Contact Finish Consideration:

The 207544-7 features a Tin post finish compared to the Tin-Lead finish of the 207544-3. Both finishes maintain the identical 150.0µin (3.81µm) thickness specification and are functionally equivalent for solder termination applications. The Tin finish of the substitute aligns with lead-free manufacturing standards.

Packaging Difference:

The 207544-7 is supplied in Tube packaging, whereas the 207544-3 was supplied in bulk packaging. This packaging difference does not affect electrical or mechanical performance and reflects standard industry practice for active products.

Frequently Asked Questions (FAQ)

Q: Can the 207544-7 be used as a direct replacement for the 207544-3 in existing designs?

A: Yes. The 207544-7 is electrically and mechanically identical to the 207544-3. All critical parameters including voltage rating (600V), current rating (7.5A), connector pitch (5.00mm), number of positions (16), mounting type (through-hole right-angle), and operating temperature range (-55°C ~ 130°C) are identical. The parts are interchangeable in all applications.

Q: What is the significance of the RoHS compliance difference?

A: The 207544-7 is RoHS Compliant while the 207544-3 is RoHS non-compliant. RoHS compliance restricts the use of hazardous substances including lead. For new designs and applications subject to RoHS directives, the 207544-7 is the appropriate selection. For legacy systems where RoHS compliance is not required, either part functions identically.

Q: Does the Tin post finish of the 207544-7 differ functionally from the Tin-Lead finish of the 207544-3?

A: Both finishes are functionally equivalent for solder termination applications. Both maintain the same thickness specification (150.0µin / 3.81µm). The Tin finish of the 207544-7 reflects lead-free manufacturing standards and is compatible with standard solder processes.

Q: Are there any differences in mechanical fit or mounting between these parts?

A: No. Both parts have identical mechanical specifications: 16 positions, 5.00mm pitch, through-hole right-angle mounting, shrouded 4-wall design, mounting flange, and identical contact post length (0.192" / 4.88mm) and insulation height (0.500" / 12.70mm).

Q: What is the difference between bulk and tube packaging?

A: Bulk packaging typically refers to loose component packaging, while tube packaging contains components in a protective tube format. This packaging difference does not affect the electrical or mechanical performance of the connector. Tube packaging is standard for active products and provides improved component protection during storage and handling.

Q: Are both parts suitable for automotive applications?

A: Yes. Both the 207544-3 and 207544-7 are rated for automotive applications, along with general purpose and industrial use. The operating temperature range of -55°C ~ 130°C and UL94 V-0 flammability rating support automotive environmental requirements.

Q: What is the current inventory status for these parts?

A: The 207544-3 has 1430 pieces in stock but is classified as obsolete. The 207544-7 has 744 pieces in stock and is classified as active. For new production, the 207544-7 is the recommended selection to ensure long-term supply availability.

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