TE Connectivity 207541-1 Rectangular Connector Header Equivalent & Substitute Parts

Part Overview

The TE Connectivity 207541-1 is a Metrimate series rectangular connector header designed for through-hole, right-angle mounting applications. This component features a 3-position configuration with 0.197" (5.00mm) pitch spacing, shrouded 4-wall design, and solder termination. The part is classified as obsolete, necessitating identification of active equivalent alternatives for new designs and ongoing production requirements. The 207541-1 serves automotive, general purpose, and industrial applications requiring board-to-board or cable connectivity with 7.5A current capacity and 600V voltage rating.

Substiute Parts

207541-1
TE Connectivity AMP ConnectorsIn Stock: 757207541-1 Datasheet
207541-1
Current Part
207541-6
TE Connectivity AMP ConnectorsIn Stock: 1188207541-6 Datasheet
207541-6
Direct

Key Parameters

Parameter Value
Manufacturer Part Number 207541-1
Manufacturer TE Connectivity AMP Connectors
Series Metrimate
Connector Type Header
Number of Positions 3
Pitch - Mating 0.197" (5.00mm)
Mounting Type Through Hole, Right Angle
Shrouding Shrouded - 4 Wall
Current Rating 7.5A
Voltage Rating 600V
Operating Temperature Range -55°C ~ 130°C
Product Status Obsolete

Substitute Part Grouping Explanation

Substitution of the 207541-1 is determined by strict equivalence across the following critical parameters:

Electrical Compatibility Parameters:

  • Pitch spacing: 0.197" (5.00mm)
  • Number of positions: 3
  • Current rating: 7.5A
  • Voltage rating: 600V
  • Operating temperature range: -55°C ~ 130°C

Mechanical Compatibility Parameters:

  • Connector type: Header
  • Contact type: Male Pin
  • Mounting type: Through Hole, Right Angle
  • Shrouding: Shrouded - 4 Wall
  • Termination: Solder
  • Fastening type: Latch Holder
  • Insulation material: Polyamide (PA), Nylon
  • Contact material: Brass
  • Contact shape: Circular

Regulatory & Compliance Parameters:

  • Material flammability rating: UL94 V-0
  • Moisture sensitivity level: 1 (Unlimited)

The substitute part 207541-6 maintains full equivalence across all critical electrical and mechanical parameters while offering active product status and improved regulatory compliance.

Parameter Comparison

Parameter 207541-1 (Main Part) 207541-6 (Substitute)
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors
Series Metrimate Metrimate
Product Status Obsolete Active
Connector Type Header Header
Contact Type Male Pin Male Pin
Number of Positions 3 3
Number of Rows 1 1
Pitch - Mating 0.197" (5.00mm) 0.197" (5.00mm)
Mounting Type Through Hole, Right Angle Through Hole, Right Angle
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall
Termination Solder Solder
Fastening Type Latch Holder Latch Holder
Contact Length - Post 0.192" (4.88mm) 0.192" (4.88mm)
Insulation Height 0.500" (12.70mm) 0.500" (12.70mm)
Contact Shape Circular Circular
Contact Finish - Mating Tin-Lead Tin
Contact Finish - Post Tin-Lead Tin
Contact Finish Thickness - Mating 150.0µin (3.81µm) 150.0µin (3.81µm)
Contact Finish Thickness - Post 150.0µin (3.81µm) 150.0µin (3.81µm)
Contact Material Brass Brass
Insulation Material Polyamide (PA), Nylon Polyamide (PA), Nylon
Features Mounting Flange Mounting Flange
Operating Temperature -55°C ~ 130°C -55°C ~ 130°C
Material Flammability Rating UL94 V-0 UL94 V-0
Insulation Color Black, Red Black, Red
Current Rating 7.5A 7.5A
Voltage Rating 600V 600V
Applications Automotive, General Purpose, Industrial Automotive, General Purpose, Industrial
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited)
RoHS Status RoHS non-compliant RoHS Compliant
ECCN EAR99 EAR99
HTSUS 8536.69.4040 8536.69.4040

Engineering Selection Recommendations

The TE Connectivity 207541-6 serves as the direct functional equivalent to the obsolete 207541-1. Both components maintain identical electrical and mechanical specifications across all critical parameters including pitch spacing, position count, current and voltage ratings, operating temperature range, and physical mounting configuration.

The primary distinction between these parts is product lifecycle status and regulatory compliance. The 207541-1 is classified as obsolete and carries RoHS non-compliant status. The 207541-6 is an active product with RoHS compliant certification, making it the appropriate selection for new designs and production applications subject to modern regulatory requirements.

Contact finish composition differs between the two parts: the 207541-1 features Tin-Lead plating while the 207541-6 uses Tin plating. Both maintain identical finish thickness specifications of 150.0µin (3.81µm) on mating and post contacts. This difference reflects the transition to lead-free manufacturing standards and does not affect electrical or mechanical compatibility in applications where the original Tin-Lead finish was acceptable.

Both parts are available in production quantities with established supply chains. The 207541-6 is recommended for all new applications and as the replacement for existing 207541-1 installations requiring component refresh or redesign.

Frequently Asked Questions (FAQ)

Q: Can the 207541-6 directly replace the 207541-1 in existing designs?

A: Yes. The 207541-6 maintains full electrical and mechanical compatibility with the 207541-1 across all critical parameters including pitch spacing, position count, current rating, voltage rating, operating temperature range, mounting configuration, and shrouding design. Both components are Metrimate series headers with identical through-hole, right-angle mounting and solder termination specifications.

Q: What is the significance of the contact finish difference between these parts?

A: The 207541-1 uses Tin-Lead contact finish while the 207541-6 uses Tin finish. Both maintain the same finish thickness of 150.0µin (3.81µm). This difference reflects the industry transition to lead-free manufacturing. The Tin finish on the 207541-6 provides equivalent electrical performance and corrosion resistance for the specified applications.

Q: Why is the 207541-1 classified as obsolete?

A: The 207541-1 is an older product variant that has been superseded by the 207541-6. The 207541-6 offers active product status, RoHS compliance, and lead-free manufacturing, making it the current standard offering from TE Connectivity for this connector configuration.

Q: Are there packaging differences between the 207541-1 and 207541-6?

A: The 207541-6 is supplied in Tube packaging. Packaging specifications for the 207541-1 were not provided in the available documentation. Confirm packaging requirements with your procurement specifications when transitioning between these parts.

Q: What applications are these connectors suitable for?

A: Both the 207541-1 and 207541-6 are rated for Automotive, General Purpose, and Industrial applications. The 7.5A current rating and 600V voltage rating support a wide range of low to medium-power interconnect requirements. The -55°C to 130°C operating temperature range accommodates both standard and elevated temperature environments.

Q: Are there any inventory considerations when selecting between these parts?

A: The 207541-6 is the active product with established ongoing supply. The 207541-1 is obsolete and available only from existing inventory. For new designs and long-term production requirements, the 207541-6 is the appropriate selection to ensure supply continuity and compliance with current regulatory standards.

Q: Do these connectors require any special handling or storage conditions?

A: Both parts carry Moisture Sensitivity Level 1 (Unlimited), indicating no special moisture control requirements during storage or handling. Standard component storage practices are sufficient for these connectors.

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