TE Connectivity 205509-1 Backplane Connector Equivalent & Substitute Parts

Part Overview

The TE Connectivity 205509-1 is a 20-position panel mount plug connector with male pins, designed for backplane applications. This connector features a 0.150" (3.81mm) pitch configuration across 3 rows with wire wrap termination and gold-plated contacts. The 205509-1 carries an obsolete product status, making identification of active equivalent parts essential for ongoing procurement and system maintenance.

Substiute Parts

205509-1
TE Connectivity AMP ConnectorsIn Stock: 959205509-1 Datasheet
205509-1
Current Part
4-205509-7
TE Connectivity AMP ConnectorsIn Stock: 11034-205509-7 Datasheet
4-205509-7
Direct

Key Parameters

Parameter Value
Manufacturer TE Connectivity AMP Connectors
Category Backplane Connectors
Connector Type Plug, Male Pins
Number of Positions 20
Pitch 0.150" (3.81mm)
Number of Rows 3
Mounting Type Panel Mount
Termination Wire Wrap
Contact Finish Gold
Contact Finish Thickness 30.0µin (0.76µm)
Color Black
Material Flammability Rating UL94 V-0
Operating Temperature Range -55°C ~ 150°C
Features Mating Guide
Moisture Sensitivity Level 1 (Unlimited)

Substitute Part Grouping Explanation

The substitute part 4-205509-7 is classified as a direct equivalent based on the following matching parameters:

Electrical Compatibility:

  • Identical connector type: Plug, Male Pins
  • Identical position count: 20 positions
  • Identical pitch specification: 0.150" (3.81mm)
  • Identical row configuration: 3 rows
  • Identical contact finish and thickness: Gold, 30.0µin (0.76µm)

Mechanical Compatibility:

  • Identical mounting type: Panel Mount
  • Identical termination method: Wire Wrap
  • Identical color: Black
  • Identical mating guide feature

Environmental & Compliance:

  • Identical operating temperature range: -55°C ~ 150°C
  • Identical material flammability rating: UL94 V-0
  • Identical moisture sensitivity level: 1 (Unlimited)
  • Identical base product number: 205509

Key Differentiator: The 4-205509-7 maintains active product status and RoHS compliance, whereas the 205509-1 is obsolete and RoHS non-compliant. Both parts share identical functional and mechanical specifications within the M series.

Parameter Comparison

Parameter 205509-1 (Main Part) 4-205509-7 (Substitute)
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors
Category Backplane Connectors Backplane Connectors
Connector Type Plug, Male Pins Plug, Male Pins
Number of Positions 20 20
Pitch 0.150" (3.81mm) 0.150" (3.81mm)
Number of Rows 3 3
Mounting Type Panel Mount Panel Mount
Termination Wire Wrap Wire Wrap
Contact Finish Gold Gold
Contact Finish Thickness 30.0µin (0.76µm) 30.0µin (0.76µm)
Color Black Black
Material Flammability Rating UL94 V-0 UL94 V-0
Operating Temperature Range -55°C ~ 150°C -55°C ~ 150°C
Features Mating Guide Mating Guide
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited)
Series M M
Product Status Obsolete Active
RoHS Status RoHS non-compliant RoHS Compliant
Packaging Not specified Tray

Engineering Selection Recommendations

For New Designs and Procurement: The 4-205509-7 is the appropriate selection for all new applications. This part maintains identical electrical and mechanical specifications to the 205509-1 while offering active product status and RoHS compliance. The transition from obsolete to active status ensures long-term supply chain availability and regulatory alignment.

For Legacy System Maintenance: The 4-205509-7 provides functional equivalence for replacement applications in existing systems using the 205509-1. The identical connector geometry, pin configuration, and termination method ensure direct compatibility with existing mating connectors and panel cutouts.

Compliance Considerations: The 4-205509-7 RoHS compliance status addresses regulatory requirements for new equipment and systems subject to RoHS directives. The 205509-1 non-compliance status restricts its use in regulated markets and new product certifications.

Frequently Asked Questions (FAQ)

Q: Can the 4-205509-7 directly replace the 205509-1 in existing applications?

A: Yes. Both connectors share identical specifications for connector type, position count, pitch, row configuration, mounting method, termination type, contact finish, and operating temperature range. The 4-205509-7 is mechanically and electrically interchangeable with the 205509-1.

Q: What is the primary reason to transition from 205509-1 to 4-205509-7?

A: The 205509-1 carries obsolete product status, limiting future availability. The 4-205509-7 maintains active status, ensuring continued supply. Additionally, the 4-205509-7 is RoHS compliant, meeting current regulatory requirements.

Q: Are there packaging differences between these parts?

A: The 205509-1 packaging specification is not provided in the technical data. The 4-205509-7 is supplied in tray packaging. Confirm packaging requirements with your procurement specifications.

Q: Do both connectors support the same wire wrap termination process?

A: Yes. Both the 205509-1 and 4-205509-7 utilize wire wrap termination, maintaining process compatibility for assembly and rework operations.

Q: What is the contact finish specification for both connectors?

A: Both connectors feature gold-plated contacts with a thickness of 30.0µin (0.76µm), ensuring identical electrical contact characteristics and corrosion resistance.

Q: Are there any differences in the mating guide feature?

A: No. Both connectors include the mating guide feature, providing identical connector alignment and insertion guidance.

Q: What operating temperature range applies to both connectors?

A: Both the 205509-1 and 4-205509-7 operate across the temperature range of -55°C to 150°C, supporting identical thermal performance specifications.

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