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TE Connectivity 205509-1 Backplane Connector Equivalent & Substitute Parts
Part Overview
The TE Connectivity 205509-1 is a 20-position panel mount plug connector with male pins, designed for backplane applications. This connector features a 0.150" (3.81mm) pitch configuration across 3 rows with wire wrap termination and gold-plated contacts. The 205509-1 carries an obsolete product status, making identification of active equivalent parts essential for ongoing procurement and system maintenance.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer | TE Connectivity AMP Connectors |
| Category | Backplane Connectors |
| Connector Type | Plug, Male Pins |
| Number of Positions | 20 |
| Pitch | 0.150" (3.81mm) |
| Number of Rows | 3 |
| Mounting Type | Panel Mount |
| Termination | Wire Wrap |
| Contact Finish | Gold |
| Contact Finish Thickness | 30.0µin (0.76µm) |
| Color | Black |
| Material Flammability Rating | UL94 V-0 |
| Operating Temperature Range | -55°C ~ 150°C |
| Features | Mating Guide |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
The substitute part 4-205509-7 is classified as a direct equivalent based on the following matching parameters:
Electrical Compatibility:
- Identical connector type: Plug, Male Pins
- Identical position count: 20 positions
- Identical pitch specification: 0.150" (3.81mm)
- Identical row configuration: 3 rows
- Identical contact finish and thickness: Gold, 30.0µin (0.76µm)
Mechanical Compatibility:
- Identical mounting type: Panel Mount
- Identical termination method: Wire Wrap
- Identical color: Black
- Identical mating guide feature
Environmental & Compliance:
- Identical operating temperature range: -55°C ~ 150°C
- Identical material flammability rating: UL94 V-0
- Identical moisture sensitivity level: 1 (Unlimited)
- Identical base product number: 205509
Key Differentiator: The 4-205509-7 maintains active product status and RoHS compliance, whereas the 205509-1 is obsolete and RoHS non-compliant. Both parts share identical functional and mechanical specifications within the M series.
Parameter Comparison
| Parameter | 205509-1 (Main Part) | 4-205509-7 (Substitute) |
|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors |
| Category | Backplane Connectors | Backplane Connectors |
| Connector Type | Plug, Male Pins | Plug, Male Pins |
| Number of Positions | 20 | 20 |
| Pitch | 0.150" (3.81mm) | 0.150" (3.81mm) |
| Number of Rows | 3 | 3 |
| Mounting Type | Panel Mount | Panel Mount |
| Termination | Wire Wrap | Wire Wrap |
| Contact Finish | Gold | Gold |
| Contact Finish Thickness | 30.0µin (0.76µm) | 30.0µin (0.76µm) |
| Color | Black | Black |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Operating Temperature Range | -55°C ~ 150°C | -55°C ~ 150°C |
| Features | Mating Guide | Mating Guide |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| Series | M | M |
| Product Status | Obsolete | Active |
| RoHS Status | RoHS non-compliant | RoHS Compliant |
| Packaging | Not specified | Tray |
Engineering Selection Recommendations
For New Designs and Procurement: The 4-205509-7 is the appropriate selection for all new applications. This part maintains identical electrical and mechanical specifications to the 205509-1 while offering active product status and RoHS compliance. The transition from obsolete to active status ensures long-term supply chain availability and regulatory alignment.
For Legacy System Maintenance: The 4-205509-7 provides functional equivalence for replacement applications in existing systems using the 205509-1. The identical connector geometry, pin configuration, and termination method ensure direct compatibility with existing mating connectors and panel cutouts.
Compliance Considerations: The 4-205509-7 RoHS compliance status addresses regulatory requirements for new equipment and systems subject to RoHS directives. The 205509-1 non-compliance status restricts its use in regulated markets and new product certifications.
Frequently Asked Questions (FAQ)
Q: Can the 4-205509-7 directly replace the 205509-1 in existing applications?
A: Yes. Both connectors share identical specifications for connector type, position count, pitch, row configuration, mounting method, termination type, contact finish, and operating temperature range. The 4-205509-7 is mechanically and electrically interchangeable with the 205509-1.
Q: What is the primary reason to transition from 205509-1 to 4-205509-7?
A: The 205509-1 carries obsolete product status, limiting future availability. The 4-205509-7 maintains active status, ensuring continued supply. Additionally, the 4-205509-7 is RoHS compliant, meeting current regulatory requirements.
Q: Are there packaging differences between these parts?
A: The 205509-1 packaging specification is not provided in the technical data. The 4-205509-7 is supplied in tray packaging. Confirm packaging requirements with your procurement specifications.
Q: Do both connectors support the same wire wrap termination process?
A: Yes. Both the 205509-1 and 4-205509-7 utilize wire wrap termination, maintaining process compatibility for assembly and rework operations.
Q: What is the contact finish specification for both connectors?
A: Both connectors feature gold-plated contacts with a thickness of 30.0µin (0.76µm), ensuring identical electrical contact characteristics and corrosion resistance.
Q: Are there any differences in the mating guide feature?
A: No. Both connectors include the mating guide feature, providing identical connector alignment and insertion guidance.
Q: What operating temperature range applies to both connectors?
A: Both the 205509-1 and 4-205509-7 operate across the temperature range of -55°C to 150°C, supporting identical thermal performance specifications.
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