TE Connectivity 205208-1 D-Sub Connector Housing Equivalent & Substitute Parts

Part Overview

The TE Connectivity 205208-1 is a D-Sub connector housing plug designed for male contacts in a 25-position configuration. This component functions as the shell assembly for AMPLIMITE HDP-20 series D-Sub connectors, providing the mechanical structure and contact retention for signal transmission applications.

The 205208-1 carries an obsolete product status. Identification of equivalent and substitute parts is necessary to support ongoing maintenance, repair, and new design requirements where this connector housing is specified or currently deployed.

Substiute Parts

205208-1
TE Connectivity AMP ConnectorsIn Stock: 1048205208-1 Datasheet
205208-1
Current Part
5205207-1
TE Connectivity AMP ConnectorsIn Stock: 14895205207-1 Datasheet
5205207-1
Direct
5205208-1
TE Connectivity AMP ConnectorsIn Stock: 11415205208-1 Datasheet
5205208-1
Direct

Key Parameters

Parameter Value
Manufacturer Part Number 205208-1
Manufacturer TE Connectivity AMP Connectors
Category D-Sub, D-Shaped Connectors
Series AMPLIMITE HDP-20
Connector Style D-Sub
Connector Type Plug for Male Contacts
Number of Positions 25
Number of Rows 2
Shell Size, Connector Layout 3 (DB, B)
Contact Type Signal
Mounting Type Free Hanging (In-Line)
Flange Feature Housing/Shell (Unthreaded)
Shell Material, Finish Steel, Yellow Chromate Plated Zinc
Dielectric Material Polyamide (PA), Nylon, Glass Filled
Color Black
Product Status Obsolete
RoHS Status RoHS non-compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution of D-Sub connector housings is determined by strict equivalence across the following parameters:

Critical Substitution Parameters:

  • Connector Style (D-Sub)
  • Connector Type (Plug for Male Contacts or Receptacle for Female Contacts)
  • Number of Positions (25)
  • Number of Rows (2)
  • Shell Size, Connector Layout (3 / DB, B)
  • Series (AMPLIMITE HDP-20)
  • Mounting Type (Free Hanging / In-Line)
  • Flange Feature (Housing/Shell Unthreaded)

Identified Substitute Parts:

The 205208-1 has two substitute parts within the AMPLIMITE HDP-20 series:

  1. 5205208-1 – Direct functional equivalent with identical connector specifications. This part maintains the same plug configuration for male contacts, 25-position layout, and mechanical interface. The primary distinction is product status (Active vs. Obsolete) and RoHS compliance (ROHS3 Compliant vs. non-compliant).

  2. 5205207-1 – Complementary housing component with receptacle configuration for female contacts. While this part shares the same series, position count, shell size, and mounting characteristics, it represents the mating half of the connector system rather than a direct replacement.

Parameter Comparison

Parameter 205208-1 (Main Part) 5205208-1 (Substitute) 5205207-1 (Complementary)
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors TE Connectivity AMP Connectors
Series AMPLIMITE HDP-20 AMPLIMITE HDP-20 AMPLIMITE HDP-20
Connector Style D-Sub D-Sub D-Sub
Connector Type Plug for Male Contacts Plug for Male Contacts Receptacle for Female Contacts
Number of Positions 25 25 25
Number of Rows 2 2 2
Shell Size, Connector Layout 3 (DB, B) 3 (DB, B) 3 (DB, B)
Contact Type Signal Signal Signal
Mounting Type Free Hanging (In-Line) Free Hanging (In-Line) Free Hanging (In-Line)
Flange Feature Housing/Shell (Unthreaded) Housing/Shell (Unthreaded) Housing/Shell (Unthreaded)
Shell Material, Finish Steel, Yellow Chromate Plated Zinc Steel, Yellow Chromate Plated Zinc Steel, Yellow Chromate Plated Zinc
Dielectric Material Polyamide (PA), Nylon, Glass Filled Polyamide (PA), Nylon, Glass Filled Polyamide (PA), Nylon, Glass Filled
Color Black Black Black
Product Status Obsolete Active Active
RoHS Status RoHS non-compliant ROHS3 Compliant ROHS3 Compliant
MSL 1 (Unlimited) 1 (Unlimited) 1 (Unlimited)

Engineering Selection Recommendations

For Direct Replacement (Same Connector Type):

The 5205208-1 is the primary substitute for the obsolete 205208-1. Both parts are plug housings for male contacts within the AMPLIMITE HDP-20 series and share identical mechanical and electrical specifications. The 5205208-1 carries Active product status and ROHS3 compliance, making it suitable for new designs and applications requiring regulatory adherence. Selection of 5205208-1 eliminates obsolescence risk while maintaining full functional compatibility.

For Mating Pair Applications:

The 5205207-1 serves as the complementary receptacle housing for female contacts. This part is selected when a complete mating pair is required within the same connector series. The 5205207-1 is also Active status and ROHS3 compliant. Use of 5205207-1 in conjunction with 5205208-1 ensures matched electrical and mechanical performance across the AMPLIMITE HDP-20 platform.

Compliance Considerations:

The original 205208-1 is RoHS non-compliant. Applications subject to RoHS directives or equivalent environmental regulations must transition to 5205208-1 or 5205207-1, both of which carry ROHS3 compliance certification.

Frequently Asked Questions (FAQ)

Q: Can the 5205208-1 be used as a direct replacement for the 205208-1?

A: Yes. The 5205208-1 is a direct functional equivalent. Both parts are plug housings for male contacts in the AMPLIMITE HDP-20 series with identical position count (25), shell size (3/DB), mounting type (Free Hanging), and mechanical interface. The 5205208-1 is the current production equivalent of the obsolete 205208-1.

Q: What is the difference between the 5205208-1 and 5205207-1?

A: The 5205208-1 is a plug housing for male contacts, while the 5205207-1 is a receptacle housing for female contacts. Both are part of the same AMPLIMITE HDP-20 series and share identical shell size, position count, and mounting characteristics. These parts are designed to mate with each other to form complete connector assemblies.

Q: Are the 205208-1 and 5205208-1 mechanically interchangeable?

A: Yes. Both parts have identical mechanical specifications including shell size (3/DB), mounting type (Free Hanging In-Line), flange feature (Unthreaded), and dielectric material (Polyamide/Nylon Glass Filled). They are mechanically interchangeable within the AMPLIMITE HDP-20 connector system.

Q: Does the 5205208-1 require different contacts than the 205208-1?

A: No. Both housings are designed for the same contact type (Signal) and position configuration (25 positions, 2 rows). Contacts are not included with either housing and must be sourced separately. Compatible contacts for the AMPLIMITE HDP-20 series work with both the 205208-1 and 5205208-1.

Q: What is the significance of the RoHS compliance difference?

A: The 205208-1 is RoHS non-compliant, while the 5205208-1 is ROHS3 compliant. For applications subject to RoHS directives or customer requirements mandating RoHS compliance, the 5205208-1 must be selected. The 5205208-1 meets current environmental and regulatory standards applicable to electronic components.

Q: Can the 205208-1 be used in new designs?

A: The 205208-1 carries obsolete product status. For new designs, the 5205208-1 is the appropriate selection. The 5205208-1 is in active production, carries current compliance certifications, and ensures long-term component availability and support.

Q: What packaging is available for these parts?

A: The 205208-1 is available in standard packaging. The 5205208-1 and 5205207-1 are supplied in Bulk packaging. Packaging selection should align with production volume and inventory management requirements.

Q: Are all three parts (205208-1, 5205208-1, 5205207-1) from the same manufacturer?

A: Yes. All three parts are manufactured by TE Connectivity AMP Connectors and are part of the AMPLIMITE HDP-20 connector series, ensuring design consistency and compatibility within the product line.

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