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1N4109-TP Zener Diode Equivalent & Substitute Parts
Part Overview
The 1N4109-TP is a 15 V, 500 mW Zener diode manufactured by Micro Commercial Co in a DO-35 through-hole package. This component is classified as obsolete, which necessitates identification of active equivalent and substitute parts for ongoing design and procurement requirements. The 1N4109-TP maintains ROHS3 compliance and operates at a maximum junction temperature of 175°C. Substitute parts must maintain electrical equivalence across voltage regulation, power dissipation, and forward conduction characteristics while accommodating the through-hole axial package format.
Substiute Parts
Key Parameters
| Parameter | Value | Unit |
|---|---|---|
| Voltage - Zener (Nom) | 15 | V |
| Tolerance | ±5% | % |
| Power - Max | 500 | mW |
| Impedance (Max) | 100 | Ohms |
| Current - Reverse Leakage @ Vr | 50 nA @ 11.4 V | nA |
| Voltage - Forward (Vf) (Max) @ If | 1.1 V @ 200 mA | V |
| Operating Temperature | 175 | °C |
| Mounting Type | Through Hole | — |
| Package / Case | DO-204AH, DO-35, Axial | — |
| RoHS Status | ROHS3 Compliant | — |
Substitute Part Grouping Explanation
Substitution of the 1N4109-TP is determined by equivalence across the following critical parameters:
Electrical Equivalence Criteria:
- Zener voltage: 15 V nominal
- Power dissipation: 500 mW maximum
- Package format: DO-35 through-hole axial configuration
- RoHS3 compliance status
Acceptable Variation Ranges:
- Zener voltage tolerance: ±5% or better
- Forward voltage: 1.1 V or lower at 200 mA
- Reverse leakage current: specifications provided by manufacturer
- Impedance: maximum 100 Ohms or lower
All identified substitute parts maintain the 15 V zener voltage and 500 mW power rating in DO-35 through-hole packages. The substitute parts are classified as active products with current manufacturing status, ensuring long-term availability and supply chain continuity. Compliance certifications, including AEC-Q101 automotive qualification for applicable substitutes, are documented where provided.
Parameter Comparison
| Parameter | 1N4109-TP | 1N5245B-TAP | 1N5245B-TR | TZX15A-TAP | TZX15A-TR | TZX15B-TAP |
|---|---|---|---|---|---|---|
| Manufacturer | Micro Commercial Co | Vishay General Semiconductor | Vishay General Semiconductor | Vishay General Semiconductor | Vishay General Semiconductor | Vishay General Semiconductor |
| Voltage - Zener (Nom) | 15 V | 15 V | 15 V | 15 V | 15 V | 15 V |
| Tolerance | ±5% | ±5% | ±5% | — | — | — |
| Power - Max | 500 mW | 500 mW | 500 mW | 500 mW | 500 mW | 500 mW |
| Impedance (Max) | 100 Ohms | 16 Ohms | 16 Ohms | 40 Ohms | 40 Ohms | 40 Ohms |
| Current - Reverse Leakage @ Vr | 50 nA @ 11.4 V | 100 nA @ 11 V | 100 nA @ 11 V | 1 µA @ 11.5 V | 1 µA @ 11.5 V | 1 µA @ 11.5 V |
| Voltage - Forward (Vf) (Max) @ If | 1.1 V @ 200 mA | 1.1 V @ 200 mA | 1.1 V @ 200 mA | 1.5 V @ 200 mA | 1.5 V @ 200 mA | 1.5 V @ 200 mA |
| Operating Temperature | 175°C | 175°C | — | -65°C ~ 175°C | -65°C ~ 175°C | -65°C ~ 175°C |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Package / Case | DO-204AH, DO-35, Axial | DO-204AH, DO-35, Axial | DO-204AH, DO-35, Axial | DO-204AH, DO-35, Axial | DO-204AH, DO-35, Axial | DO-204AH, DO-35, Axial |
| Product Status | Obsolete | Active | Active | Active | Active | Active |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Grade | — | Automotive | — | Automotive | Automotive | Automotive |
| Qualification | — | AEC-Q101 | — | AEC-Q101 | AEC-Q101 | AEC-Q101 |
Engineering Selection Recommendations
Primary Substitutes (Highest Electrical Compatibility):
The 1N5245B-TAP and 1N5245B-TR are direct electrical equivalents to the 1N4109-TP. Both parts maintain identical zener voltage (15 V), power rating (500 mW), and forward voltage characteristics (1.1 V @ 200 mA). The 1N5245B series exhibits lower impedance (16 Ohms versus 100 Ohms), which provides improved voltage regulation stability. Both parts are manufactured by Vishay General Semiconductor and carry AEC-Q101 automotive qualification. The 1N5245B-TAP is supplied in cut tape packaging, while the 1N5245B-TR is supplied in cut tape format. Both are active products with substantial inventory availability.
Secondary Substitutes (Acceptable with Design Consideration):
The TZX15A-TAP, TZX15A-TR, and TZX15B-TAP are active substitutes from the Vishay TZX series. These parts maintain the 15 V zener voltage and 500 mW power rating in identical DO-35 packages. The TZX series exhibits lower impedance (40 Ohms) and extended operating temperature range (-65°C to 175°C) compared to the 1N4109-TP. Forward voltage is specified at 1.5 V @ 200 mA, which is 0.4 V higher than the primary substitutes. All TZX variants carry AEC-Q101 automotive qualification. The TZX15A-TAP is supplied in tape and box packaging, while TZX15A-TR and TZX15B-TAP are supplied in cut tape format.
Compliance and Availability:
All substitute parts maintain ROHS3 compliance and unlimited moisture sensitivity level (MSL 1). The 1N5245B series and TZX series are active products with current manufacturing status, ensuring long-term supply chain continuity. Inventory levels for active substitutes range from 955 to 30,228 units, providing adequate procurement flexibility.
Frequently Asked Questions (FAQ)
Q: Can the 1N5245B-TAP directly replace the 1N4109-TP in existing designs?
A: Yes. The 1N5245B-TAP maintains identical zener voltage (15 V), power dissipation (500 mW), and forward voltage characteristics (1.1 V @ 200 mA). Both components use the DO-35 through-hole axial package. The lower impedance of the 1N5245B (16 Ohms versus 100 Ohms) provides improved voltage regulation performance without requiring circuit modification.
Q: What is the difference between 1N5245B-TAP and 1N5245B-TR?
A: Both parts are electrically identical 15 V, 500 mW zener diodes from Vishay. The primary difference is packaging format: 1N5245B-TAP is supplied in cut tape, while 1N5245B-TR is also supplied in cut tape. Both are suitable for through-hole assembly and carry AEC-Q101 automotive qualification.
Q: How do the TZX15 series parts differ from the 1N5245B series?
A: The TZX15 series (TZX15A-TAP, TZX15A-TR, TZX15B-TAP) maintains the same 15 V zener voltage and 500 mW power rating. Key differences include: impedance of 40 Ohms (lower than 1N4109-TP but higher than 1N5245B), forward voltage of 1.5 V @ 200 mA (0.4 V higher than 1N5245B), and extended operating temperature range of -65°C to 175°C. All TZX variants carry AEC-Q101 automotive qualification.
Q: Are all substitute parts RoHS compliant?
A: Yes. All identified substitute parts (1N5245B-TAP, 1N5245B-TR, TZX15A-TAP, TZX15A-TR, TZX15B-TAP) are ROHS3 compliant and carry unlimited moisture sensitivity level (MSL 1).
Q: Which substitute part offers the best voltage regulation performance?
A: The 1N5245B series (1N5245B-TAP and 1N5245B-TR) offers the lowest impedance at 16 Ohms, providing superior voltage regulation stability compared to the original 1N4109-TP (100 Ohms impedance) and the TZX series (40 Ohms impedance).
Q: Can TZX15 parts be used in applications requiring the lowest forward voltage drop?
A: No. The TZX15 series specifies forward voltage at 1.5 V @ 200 mA, which is 0.4 V higher than both the 1N4109-TP and 1N5245B series at 1.1 V @ 200 mA. For applications sensitive to forward voltage drop, the 1N5245B series is the appropriate selection.
Q: What is the significance of AEC-Q101 qualification on substitute parts?
A: AEC-Q101 qualification indicates that the component meets automotive industry reliability and quality standards. The 1N5245B-TAP and all TZX series variants carry this qualification, confirming suitability for automotive and high-reliability applications.
Q: Are there inventory considerations when selecting between substitute parts?
A: Yes. Inventory levels vary: 1N5245B-TAP (20,200 units), 1N5245B-TR (16,218 units), TZX15A-TR (30,228 units), TZX15B-TAP (1,450 units), and TZX15A-TAP (955 units). For applications requiring immediate procurement, the TZX15A-TR and 1N5245B series offer the highest inventory availability.
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