Phoenix Contact 1996540 Terminal Block Header - Equivalent & Substitute Parts

Part Overview

The Phoenix Contact 1996540 is a 3-position terminal block header with male pins, shrouded design, and 0.150" (3.81mm) pitch configured for 90° right-angle through-hole mounting. This component is classified as obsolete, making equivalent substitute parts necessary for ongoing design support and procurement continuity. The part operates at 8A per position (IEC) and 300V (UL), with UL94 V-0 flammability rating and RoHS compliance.

Key Parameters

Parameter	Value
Manufacturer Part Number	1996540
Manufacturer	Phoenix Contact
Category	Terminal Blocks
Series	COMBICON MC
Number of Positions	3
Pitch	0.150" (3.81mm)
Header Orientation	90°, Right Angle
Type	Header, Male Pins, Shrouded (4 Side)
Termination Style	Solder
Mounting Type	Through Hole
Current - UL	8 A
Voltage - UL	300 V
Material Flammability Rating	UL94 V-0
Contact Mating Finish	Tin
RoHS Status	RoHS Compliant
Product Status	Obsolete

Substitute Part Grouping Explanation

Substitute parts for the Phoenix Contact 1996540 are qualified based on the following critical parameters that must align with the original component:

Electrical Specifications: Current rating (minimum 8A UL), voltage rating (minimum 300V UL)
Physical Configuration: 3-position count, 0.150" (3.81mm) pitch, 90° right-angle orientation
Connector Type: Male pins with 4-side shrouded design
Termination Method: Solder through-hole mounting
Safety Compliance: UL94 V-0 flammability rating, RoHS compliance status
Contact Interface: Tin mating finish

The three substitute parts listed below meet these core substitution criteria while maintaining functional and electrical equivalence.

Parameter Comparison

Parameter	Phoenix Contact 1996540	Molex 0395166003	Weidmüller 1862840000	Amphenol Anytek OQ0335510000G
Manufacturer	Phoenix Contact	Molex	Weidmüller	Amphenol Anytek
Series	COMBICON MC	Eurostyle ESE 39516	Omnimate SC	06-381
Product Status	Obsolete	Active	Active	Active
Number of Positions	3	3	3	3
Pitch	0.150" (3.81mm)	0.150" (3.81mm)	0.150" (3.81mm)	0.150" (3.81mm)
Header Orientation	90°, Right Angle	90°, Right Angle	90°, Right Angle	90°, Right Angle
Type	Header, Male Pins, Shrouded (4 Side)	Header, Male Pins, Shrouded (4 Side)	Header, Male Pins, Shrouded (4 Side)	Header, Male Pins, Shrouded (4 Side)
Termination Style	Solder	Solder	Solder	Solder
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole
Current - UL	8 A	8 A	10 A	10 A
Voltage - UL	300 V	300 V	300 V	300 V
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Contact Mating Finish	Tin	Tin	Tin	Tin
RoHS Status	RoHS Compliant	ROHS3 Compliant	RoHS Compliant	ROHS3 Compliant
Contact Tail Length	0.134" (3.40mm)	0.138" (4.60mm)	0.126" (3.20mm)	0.138" (4.60mm)
Insulation Height	0.285" (7.25mm)	0.270" (6.86mm)	0.278" (7.06mm)	0.283" (7.19mm)

Engineering Selection Recommendations

All three substitute parts are active products with current manufacturer support, addressing the obsolescence status of the Phoenix Contact 1996540. Selection should be based on the following factors:

Molex 0395166003: Maintains electrical parity with the original part (8A UL current rating). Offers ROHS3 compliance and unlimited moisture sensitivity level (MSL 1). Suitable for applications requiring direct electrical equivalence with enhanced regulatory compliance.

Weidmüller 1862840000: Provides enhanced current capacity (10A UL, 17.5A IEC) and extended operating temperature range (-50°C to 120°C). Features IP20 ingress protection and copper alloy contacts. Appropriate for applications requiring higher current margins or environmental protection.

Amphenol Anytek OQ0335510000G: Delivers 10A UL current rating with extended operating temperature range (-40°C to 115°C). Includes copper alloy contacts and ROHS3 compliance. Offers high inventory availability (1990 pcs) for immediate procurement.

All substitute parts maintain the critical 3-position, 0.150" pitch, 90° right-angle configuration with UL94 V-0 flammability rating and tin mating finish required for functional compatibility.

Frequently Asked Questions (FAQ)

Q: Can the Molex 0395166003 directly replace the Phoenix Contact 1996540?

A: Yes. Both parts share identical electrical specifications (8A UL, 300V UL), 3-position configuration, 0.150" pitch, 90° right-angle orientation, and UL94 V-0 flammability rating. Physical dimensions vary slightly in contact tail length and insulation height, but these differences do not affect PCB mounting compatibility for standard through-hole applications.

Q: What is the primary advantage of the Weidmüller 1862840000 substitute?

A: The Weidmüller 1862840000 provides higher current capacity (10A UL, 17.5A IEC) compared to the original 8A specification, along with extended operating temperature range (-50°C to 120°C) and IP20 ingress protection. This part is suitable for applications requiring enhanced thermal performance or environmental protection.

Q: Are there packaging differences between the substitute parts?

A: Yes. The Molex 0395166003 and Amphenol Anytek OQ0335510000G are supplied in bulk packaging, while the Weidmüller 1862840000 is supplied in tape and reel format. Packaging selection should align with production volume and assembly process requirements.

Q: Do all substitute parts meet RoHS compliance requirements?

A: Yes. All three substitute parts are RoHS compliant (Molex and Amphenol Anytek are ROHS3 compliant; Weidmüller is RoHS compliant). The original Phoenix Contact 1996540 is also RoHS compliant, ensuring regulatory continuity across all options.

Q: What are the moisture sensitivity level (MSL) differences?

A: The original Phoenix Contact 1996540 has MSL 3 (168 hours). All three substitute parts have MSL 1 (unlimited), indicating superior moisture resistance and reduced handling restrictions during storage and assembly.

Q: Are contact material differences significant for substitution?

A: The original part does not specify contact material. The Weidmüller 1862840000 and Amphenol Anytek OQ0335510000G both use copper alloy contacts, which provide enhanced electrical conductivity and durability compared to standard tin-plated contacts. This represents a performance improvement for long-term reliability.

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