TE Connectivity AMP Connectors 1-963860-1 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 1-963860-1 is a tab contact connector designed for power applications in the 20-24 AWG wire gauge range. This rectangular connector features crimp termination with tin contact finish and is classified as Obsolete product status. Due to its obsolete classification, identification of equivalent substitute parts is necessary to maintain design continuity and ensure component availability for ongoing production and maintenance requirements.

Substiute Parts

1-963860-1

TE Connectivity AMP ConnectorsIn Stock: 8231-963860-1 Datasheet

Current PartRFQ

5-963860-1

TE Connectivity AMP ConnectorsIn Stock: 75265-963860-1 Datasheet

DirectRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the 1-963860-1 are identified based on the following critical parameters that determine functional and mechanical compatibility:

Primary Substitution Criteria:

• Wire Gauge: 20-24 AWG (must match)
• Contact Termination: Crimp (must match)
• Pin or Socket Configuration: Tab (must match)
• Contact Finish: Tin (must match)
• Base Product Number: 963860 (common platform)
• Category: Rectangular Connectors (must match)

The substitute part 5-963860-1 shares the same base product number (963860) and maintains all critical electrical and mechanical parameters required for direct substitution. Both parts operate within the same wire gauge specification, utilize identical crimp termination methodology, and feature tin contact finish for equivalent electrical performance and corrosion resistance.

Parameter Comparison

Engineering Selection Recommendations

The substitute part 5-963860-1 is the direct equivalent for the obsolete 1-963860-1 based on the following engineering criteria:

Electrical Compatibility: Both parts maintain identical wire gauge specifications (20-24 AWG), crimp termination methodology, and tin contact finish. These parameters ensure equivalent electrical performance and current-carrying capacity in power applications.

Mechanical Compatibility: Tab configuration and contact geometry remain consistent between the main part and substitute, ensuring proper mating with corresponding connector housings and receptacles.

Compliance Status: The substitute part 5-963860-1 maintains ROHS3 compliance and EAR99 export classification, consistent with the original part. The substitute is classified as Active product status, ensuring ongoing availability and manufacturing support.

Availability: The substitute part 5-963860-1 is currently in active production with 7429 pieces in stock, compared to the obsolete status of the original part. This transition from obsolete to active status provides long-term supply chain security.

Manufacturing Process Difference: The substitute part utilizes stamped contact construction compared to the power-type construction of the original part. This manufacturing difference does not affect functional compatibility for the specified wire gauge and termination requirements.

Frequently Asked Questions (FAQ)

Q: Can 5-963860-1 be used as a direct replacement for 1-963860-1 in existing designs?

A: Yes. Both parts share identical wire gauge (20-24 AWG), crimp termination, tab configuration, and tin contact finish. The substitute part maintains all critical electrical and mechanical parameters required for direct substitution in power applications.

Q: What is the difference between the "Power" type and "Stamped" type designations?

A: The type designation refers to the manufacturing process used to produce the contact. The original part uses power-type construction, while the substitute uses stamped construction. Both processes produce contacts with identical electrical and mechanical specifications for the 20-24 AWG wire gauge range.

Q: Why is the substitute part classified as Active while the original is Obsolete?

A: The original part 1-963860-1 has been discontinued from production and is no longer actively manufactured. The substitute part 5-963860-1 represents the current active equivalent in the TE Connectivity AMP Connectors product line, ensuring continued availability and manufacturing support.

Q: Are there packaging differences between the two parts?

A: The substitute part 5-963860-1 is available in Cut Tape (CT) packaging. The original part packaging specification was not provided in the technical documentation. Verify packaging requirements for your specific application and procurement process.

Q: Do both parts meet the same compliance standards?

A: Yes. Both parts are ROHS3 compliant and classified under ECCN EAR99 with identical HTSUS code 8536.90.4000. Compliance requirements are equivalent between the original and substitute parts.

Q: What is the contact finish thickness specification for the substitute part?

A: The contact finish thickness specification for the substitute part 5-963860-1 was not provided in the technical documentation. The original part specifies 39.4µin (1.00µm) tin contact finish thickness. Contact TE Connectivity AMP Connectors directly for detailed finish thickness specifications on the substitute part if this parameter is critical for your application.

Q: Is the Moisture Sensitivity Level (MSL) the same for both parts?

A: The original part 1-963860-1 is classified as MSL 1 (Unlimited). The substitute part 5-963860-1 lists MSL as Not Applicable. Verify moisture sensitivity requirements for your specific storage and handling procedures.