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TE Connectivity AMP Connectors 184262-1 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 184262-1 is a 0.250" (6.35mm) Quick Connect Female crimp connector designed for 18-22 AWG wire applications. This terminal features non-mating end insulation and is classified as a standard terminal type suitable for free-hanging, in-line mounting configurations. The part is currently active in production status with full RoHS3 compliance and unlimited moisture sensitivity rating (MSL 1). Substitute parts are identified when equivalent electrical and mechanical parameters are required due to inventory constraints, supply chain considerations, or design flexibility needs.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Tab Width | 0.250" (6.35mm) |
| Tab Thickness | 0.032" (0.81mm) |
| Wire Gauge | 18-22 AWG |
| Gender | Female |
| Termination Method | Crimp |
| Insulation Type | Non-Mating End Insulated |
| Contact Material | Brass |
| Contact Finish | Tin |
| Mounting Type | Free Hanging (In-Line) |
| Color | Red |
| RoHS Status | ROHS3 Compliant |
| MSL Rating | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitute parts for the TE Connectivity 184262-1 are identified based on strict equivalence of critical electrical and mechanical parameters. The following parameters must match or remain within acceptable tolerances for substitution:
- Tab Width: 0.250" (6.35mm) — ensures compatibility with mating connectors
- Tab Thickness: 0.032" (0.81mm) — maintains electrical contact integrity
- Wire Gauge Range: 18-22 AWG — defines termination compatibility
- Gender: Female — specifies connector polarity
- Termination Method: Crimp — defines assembly process requirements
- Insulation Type: Non-Mating End Insulated — specifies insulation placement
- Contact Material: Brass — ensures electrical conductivity
- Contact Finish: Tin — provides corrosion resistance
- Mounting Type: Free Hanging (In-Line) — defines physical installation method
Minor variations in overall length and insulation diameter are acceptable provided they do not compromise mechanical fit or electrical performance within the specified wire gauge range.
Parameter Comparison
| Parameter | TE Connectivity 184262-1 | Molex 0190190012 | Match Status |
|---|---|---|---|
| Tab Width | 0.250" (6.35mm) | 0.250" (6.35mm) | Equivalent |
| Tab Thickness | 0.032" (0.81mm) | 0.032" (0.81mm) | Equivalent |
| Tab Length | 0.305" (7.75mm) | 0.310" (7.87mm) | Acceptable Variation |
| Wire Gauge | 18-22 AWG | 18-22 AWG | Equivalent |
| Gender | Female | Female | Equivalent |
| Termination Method | Crimp | Crimp | Equivalent |
| Insulation Type | Non-Mating End Insulated | Non-Mating End Insulated | Equivalent |
| Contact Material | Brass | Brass | Equivalent |
| Contact Finish | Tin | Tin | Equivalent |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Equivalent |
| Color | Red | Red | Equivalent |
| Overall Length | 0.900" (22.86mm) | 0.865" (21.97mm) | Acceptable Variation |
| Insulation Diameter | 0.135" (3.43mm) | 0.115" (2.92mm) | Acceptable Variation |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | Equivalent |
| MSL Rating | 1 (Unlimited) | 1 (Unlimited) | Equivalent |
Engineering Selection Recommendations
The Molex 0190190012 terminal is a direct functional equivalent to the TE Connectivity 184262-1 based on critical parameter alignment. Both components meet ROHS3 compliance requirements and carry unlimited moisture sensitivity ratings (MSL 1), indicating suitability for standard storage and handling conditions without special precautions.
Selection between these parts should be based on:
- Availability and lead time requirements
- Inventory management and supply chain strategy
- Cost considerations within procurement parameters
- Existing connector platform standardization
Both parts are classified as active products with current manufacturing status, ensuring long-term availability and supply stability. The minor dimensional variations in overall length and insulation diameter do not impact electrical performance or mechanical compatibility within the specified 18-22 AWG wire gauge range.
Frequently Asked Questions (FAQ)
Q: Can the Molex 0190190012 be used as a direct replacement for the TE Connectivity 184262-1?
A: Yes. Both terminals share identical critical parameters including tab width (0.250"), tab thickness (0.032"), wire gauge range (18-22 AWG), gender (Female), termination method (Crimp), insulation type (Non-Mating End Insulated), contact material (Brass), contact finish (Tin), and mounting type (Free Hanging In-Line). Minor variations in overall length and insulation diameter are within acceptable tolerances and do not affect electrical or mechanical compatibility.
Q: What are the key parameters that determine substitution compatibility?
A: Substitution compatibility is determined by: tab width, tab thickness, wire gauge range, connector gender, termination method, insulation type, contact material, contact finish, and mounting type. These parameters ensure that the substitute terminal will function identically within the same connector system and wire termination application.
Q: Are there any compliance or certification differences between these parts?
A: Both the TE Connectivity 184262-1 and Molex 0190190012 are ROHS3 compliant and carry MSL 1 (Unlimited) ratings. Both are classified as active products. The Molex part carries REACH Unaffected status, while the TE Connectivity part shows Vendor Undefined REACH status. Both parts are assigned EAR99 ECCN classification and identical HTSUS codes (8536.90.4000).
Q: Do the dimensional variations between these parts affect installation?
A: The dimensional variations (overall length difference of 0.035" and insulation diameter difference of 0.020") are acceptable within the design tolerances of standard quick-connect terminal systems. These variations do not compromise mechanical fit, electrical contact integrity, or wire termination quality for the specified 18-22 AWG wire gauge range.
Q: What is the significance of the tab length difference?
A: The tab length variation between the TE Connectivity part (0.305") and Molex part (0.310") is 0.005" (0.127mm). This minor difference is within standard manufacturing tolerances and does not affect mating depth, contact pressure, or electrical performance in quick-connect terminal applications.
Q: Can these terminals be used interchangeably in existing assemblies?
A: Yes, provided the existing connector housing and mating terminal are designed to accept the standard 0.250" (6.35mm) tab width and 0.032" (0.81mm) tab thickness specifications. The minor dimensional variations do not prevent interchangeability in standard quick-connect terminal systems.
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