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TE Connectivity AMP Connectors 1-828582-6 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 1-828582-6 is a rectangular connector header designed for through-hole mounting applications. This connector features a vertical orientation with 16 positions arranged in 2 rows at 0.100" (2.54mm) pitch, utilizing shrouded 4-wall construction with latch lock/eject hook fastening. The part is classified as obsolete, necessitating identification of active equivalent components to maintain design continuity and ensure ongoing component availability for production and service applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 16 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Style | Board to Cable/Wire |
| Insulation Material | Polyester, Glass Filled |
| Contact Finish - Mating | Gold or Gold-Palladium |
| Contact Finish - Post | Tin |
| Insulation Color | Black |
| Features | Keying Slot, Mounting Flange |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution of the 1-828582-6 with the TE Connectivity AMP Connectors 5102154-3 is based on equivalence across the following critical parameters:
Matching Parameters:
- Connector type: Header
- Contact type: Male Pin
- Number of positions: 16
- Number of rows: 2
- Pitch - mating: 0.100" (2.54mm)
- Row spacing - mating: 0.100" (2.54mm)
- Mounting type: Through Hole
- Shrouding: Shrouded - 4 Wall
- Termination: Solder
- Style: Board to Cable/Wire
- Contact finish - mating: Gold or Gold-Palladium
- Contact finish - post: Tin
- Insulation color: Black
- Features: Keying Slot, Mounting Flange
- Series: AMP-Latch
Distinguishing Parameters: The substitute part 5102154-3 differs in fastening type (Push-Pull versus Latch Lock/Eject Hooks), contact shape (Square versus Circular), and contact dimensions. The substitute part is active in production status with RoHS3 compliance and defined operating temperature and current ratings.
Parameter Comparison
| Parameter | 1-828582-6 (Main Part) | 5102154-3 (Substitute) |
|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors |
| Series | AMP-Latch | AMP-Latch |
| Product Status | Obsolete | Active |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 16 | 16 |
| Number of Rows | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Termination | Solder | Solder |
| Style | Board to Cable/Wire | Board to Cable/Wire |
| Fastening Type | Latch Lock/Eject Hooks | Push-Pull |
| Contact Shape | Circular | Square |
| Contact Length - Mating | 0.246" (6.25mm) | 0.240" (6.10mm) |
| Contact Length - Post | 0.118" (3.00mm) | 0.110" (2.79mm) |
| Overall Contact Length | 0.652" (16.56mm) | 0.639" (16.23mm) |
| Insulation Height | 0.543" (13.80mm) | 0.549" (13.94mm) |
| Contact Finish - Mating | Gold or Gold-Palladium | Gold or Gold-Palladium |
| Contact Finish Thickness - Mating | 31.5µin (0.80µm) | 30.0µin (0.76µm) |
| Contact Finish - Post | Tin | Tin |
| Contact Finish Thickness - Post | 118.1µin (3.00µm) | 100.0µin (2.54µm) |
| Insulation Color | Black | Black |
| Features | Keying Slot, Mounting Flange | Keying Slot, Mounting Flange |
| Operating Temperature | Not specified | -65°C ~ 105°C |
| Current Rating (Amps) | Not specified | 1A per Contact |
| Material Flammability Rating | Not specified | UL94 V-0 |
| RoHS Status | Not applicable | ROHS3 Compliant |
| REACH Status | Vendor Undefined | REACH Unaffected |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
The TE Connectivity AMP Connectors 5102154-3 serves as the active production equivalent for the obsolete 1-828582-6. The substitute part maintains functional compatibility across all critical mating parameters including position count, pitch, row spacing, mounting configuration, and shrouding design.
The 5102154-3 provides enhanced compliance status with RoHS3 certification and REACH unaffected designation, compared to the main part's not applicable and vendor undefined status. The substitute part includes defined operating temperature range (-65°C ~ 105°C), current rating (1A per contact), and material flammability rating (UL94 V-0), providing complete environmental and electrical specifications for design validation.
Differences in fastening mechanism (Push-Pull versus Latch Lock/Eject Hooks) and contact geometry (Square versus Circular) require mechanical interface verification during design transition. Contact dimensions show minor variations within 0.015" (0.38mm) range, which may affect mating force characteristics and connector stack height in constrained applications.
Frequently Asked Questions (FAQ)
Q: Can the 5102154-3 directly replace the 1-828582-6 in existing designs?
A: The 5102154-3 maintains electrical and positional compatibility with the 1-828582-6 across all 16 positions and 2-row configuration. However, the fastening mechanism differs (Push-Pull versus Latch Lock/Eject Hooks), requiring mechanical interface assessment. Contact geometry also differs (Square versus Circular), which may affect mating force and connector engagement characteristics.
Q: What are the key dimensional differences between these parts?
A: Contact length variations exist within the following ranges: mating contact length differs by 0.006" (0.15mm), post contact length differs by 0.008" (0.21mm), and overall contact length differs by 0.013" (0.33mm). Insulation height increases by 0.006" (0.14mm) in the substitute part. These variations may impact PCB layout and mating connector positioning.
Q: Does the 5102154-3 meet current regulatory requirements?
A: The 5102154-3 is RoHS3 compliant and REACH unaffected, meeting current regulatory standards. The main part 1-828582-6 carries not applicable RoHS status and vendor undefined REACH status, reflecting its obsolete classification. Both parts share identical ECCN (EAR99) and HTSUS (8536.69.4040) classifications.
Q: What is the packaging difference between these parts?
A: The main part 1-828582-6 packaging is not specified in available documentation. The substitute part 5102154-3 is supplied in bulk packaging. Inventory availability differs significantly, with 1,038 pieces of the main part and 3,067 pieces of the substitute part currently in stock.
Q: Are the contact finish specifications equivalent?
A: Both parts utilize gold or gold-palladium mating contact finish with tin post finish. Mating contact finish thickness differs slightly (31.5µin versus 30.0µin), and post contact finish thickness differs (118.1µin versus 100.0µin). These variations remain within industry tolerance ranges for equivalent electrical performance.
Q: What operating conditions are specified for the substitute part?
A: The 5102154-3 operates across -65°C to 105°C temperature range with 1A per contact current rating. The main part 1-828582-6 does not specify operating temperature or current rating. Both parts maintain MSL 1 (Unlimited) moisture sensitivity level classification.
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