TE Connectivity AMP Connectors 1-828582-6 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 1-828582-6 is a rectangular connector header designed for through-hole mounting applications. This connector features a vertical orientation with 16 positions arranged in 2 rows at 0.100" (2.54mm) pitch, utilizing shrouded 4-wall construction with latch lock/eject hook fastening. The part is classified as obsolete, necessitating identification of active equivalent components to maintain design continuity and ensure ongoing component availability for production and service applications.

Substiute Parts

1-828582-6
TE Connectivity AMP ConnectorsIn Stock: 11341-828582-6 Datasheet
1-828582-6
Current Part
5102154-3
TE Connectivity AMP ConnectorsIn Stock: 31025102154-3 Datasheet
5102154-3
Similar

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Number of Positions 16
Number of Rows 2
Pitch - Mating 0.100" (2.54mm)
Row Spacing - Mating 0.100" (2.54mm)
Mounting Type Through Hole
Shrouding Shrouded - 4 Wall
Termination Solder
Style Board to Cable/Wire
Insulation Material Polyester, Glass Filled
Contact Finish - Mating Gold or Gold-Palladium
Contact Finish - Post Tin
Insulation Color Black
Features Keying Slot, Mounting Flange
Product Status Obsolete

Substitute Part Grouping Explanation

Substitution of the 1-828582-6 with the TE Connectivity AMP Connectors 5102154-3 is based on equivalence across the following critical parameters:

Matching Parameters:

  • Connector type: Header
  • Contact type: Male Pin
  • Number of positions: 16
  • Number of rows: 2
  • Pitch - mating: 0.100" (2.54mm)
  • Row spacing - mating: 0.100" (2.54mm)
  • Mounting type: Through Hole
  • Shrouding: Shrouded - 4 Wall
  • Termination: Solder
  • Style: Board to Cable/Wire
  • Contact finish - mating: Gold or Gold-Palladium
  • Contact finish - post: Tin
  • Insulation color: Black
  • Features: Keying Slot, Mounting Flange
  • Series: AMP-Latch

Distinguishing Parameters: The substitute part 5102154-3 differs in fastening type (Push-Pull versus Latch Lock/Eject Hooks), contact shape (Square versus Circular), and contact dimensions. The substitute part is active in production status with RoHS3 compliance and defined operating temperature and current ratings.

Parameter Comparison

Parameter 1-828582-6 (Main Part) 5102154-3 (Substitute)
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors
Series AMP-Latch AMP-Latch
Product Status Obsolete Active
Connector Type Header Header
Contact Type Male Pin Male Pin
Number of Positions 16 16
Number of Rows 2 2
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm)
Row Spacing - Mating 0.100" (2.54mm) 0.100" (2.54mm)
Mounting Type Through Hole Through Hole
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall
Termination Solder Solder
Style Board to Cable/Wire Board to Cable/Wire
Fastening Type Latch Lock/Eject Hooks Push-Pull
Contact Shape Circular Square
Contact Length - Mating 0.246" (6.25mm) 0.240" (6.10mm)
Contact Length - Post 0.118" (3.00mm) 0.110" (2.79mm)
Overall Contact Length 0.652" (16.56mm) 0.639" (16.23mm)
Insulation Height 0.543" (13.80mm) 0.549" (13.94mm)
Contact Finish - Mating Gold or Gold-Palladium Gold or Gold-Palladium
Contact Finish Thickness - Mating 31.5µin (0.80µm) 30.0µin (0.76µm)
Contact Finish - Post Tin Tin
Contact Finish Thickness - Post 118.1µin (3.00µm) 100.0µin (2.54µm)
Insulation Color Black Black
Features Keying Slot, Mounting Flange Keying Slot, Mounting Flange
Operating Temperature Not specified -65°C ~ 105°C
Current Rating (Amps) Not specified 1A per Contact
Material Flammability Rating Not specified UL94 V-0
RoHS Status Not applicable ROHS3 Compliant
REACH Status Vendor Undefined REACH Unaffected
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited)
ECCN EAR99 EAR99
HTSUS 8536.69.4040 8536.69.4040

Engineering Selection Recommendations

The TE Connectivity AMP Connectors 5102154-3 serves as the active production equivalent for the obsolete 1-828582-6. The substitute part maintains functional compatibility across all critical mating parameters including position count, pitch, row spacing, mounting configuration, and shrouding design.

The 5102154-3 provides enhanced compliance status with RoHS3 certification and REACH unaffected designation, compared to the main part's not applicable and vendor undefined status. The substitute part includes defined operating temperature range (-65°C ~ 105°C), current rating (1A per contact), and material flammability rating (UL94 V-0), providing complete environmental and electrical specifications for design validation.

Differences in fastening mechanism (Push-Pull versus Latch Lock/Eject Hooks) and contact geometry (Square versus Circular) require mechanical interface verification during design transition. Contact dimensions show minor variations within 0.015" (0.38mm) range, which may affect mating force characteristics and connector stack height in constrained applications.

Frequently Asked Questions (FAQ)

Q: Can the 5102154-3 directly replace the 1-828582-6 in existing designs?

A: The 5102154-3 maintains electrical and positional compatibility with the 1-828582-6 across all 16 positions and 2-row configuration. However, the fastening mechanism differs (Push-Pull versus Latch Lock/Eject Hooks), requiring mechanical interface assessment. Contact geometry also differs (Square versus Circular), which may affect mating force and connector engagement characteristics.

Q: What are the key dimensional differences between these parts?

A: Contact length variations exist within the following ranges: mating contact length differs by 0.006" (0.15mm), post contact length differs by 0.008" (0.21mm), and overall contact length differs by 0.013" (0.33mm). Insulation height increases by 0.006" (0.14mm) in the substitute part. These variations may impact PCB layout and mating connector positioning.

Q: Does the 5102154-3 meet current regulatory requirements?

A: The 5102154-3 is RoHS3 compliant and REACH unaffected, meeting current regulatory standards. The main part 1-828582-6 carries not applicable RoHS status and vendor undefined REACH status, reflecting its obsolete classification. Both parts share identical ECCN (EAR99) and HTSUS (8536.69.4040) classifications.

Q: What is the packaging difference between these parts?

A: The main part 1-828582-6 packaging is not specified in available documentation. The substitute part 5102154-3 is supplied in bulk packaging. Inventory availability differs significantly, with 1,038 pieces of the main part and 3,067 pieces of the substitute part currently in stock.

Q: Are the contact finish specifications equivalent?

A: Both parts utilize gold or gold-palladium mating contact finish with tin post finish. Mating contact finish thickness differs slightly (31.5µin versus 30.0µin), and post contact finish thickness differs (118.1µin versus 100.0µin). These variations remain within industry tolerance ranges for equivalent electrical performance.

Q: What operating conditions are specified for the substitute part?

A: The 5102154-3 operates across -65°C to 105°C temperature range with 1A per contact current rating. The main part 1-828582-6 does not specify operating temperature or current rating. Both parts maintain MSL 1 (Unlimited) moisture sensitivity level classification.

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