TE Connectivity AMP Connectors 1-796641-0 Terminal Block Plug Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 1-796641-0 is a 10 Position Terminal Block Plug with female sockets, 0.197" (5.00mm) pitch, designed for 180° free hanging in-line applications. This component belongs to the Termi-Blok, Buchanan series and features screw-rising cage clamp termination. The part is currently active in production with 723 pieces in stock. Equivalent and substitute parts are identified to support procurement flexibility, inventory management, and supply chain continuity for applications requiring compatible 10-position terminal block plugs with matching electrical and mechanical specifications.

Substiute Parts

1-796641-0

TE Connectivity AMP ConnectorsIn Stock: 8051-796641-0 Datasheet

Current PartRFQ

0395200010

MolexIn Stock: 13720395200010 Datasheet

SimilarRFQ

0395205010

MolexIn Stock: 45950395205010 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the TE Connectivity 1-796641-0 terminal block plug are identified based on strict electrical and mechanical compatibility criteria. The primary substitution parameters are:

Critical Matching Parameters:

• Number of Positions: 10
• Pitch: 0.197" (5.00mm)
• Type: Plug, Female Sockets
• Plug Wire Entry: 180°
• Termination Style: Screw - Rising Cage Clamp
• Mounting Type: Free Hanging (In-Line)
• Wire Gauge Range: 12-30 AWG
• Voltage Rating (UL): 300 V
• Housing Material: Polyamide (PA66), Nylon 6/6
• Contact Material: Phosphor Bronze
• Contact Mating Finish: Tin
• Flammability Rating: UL94 V-0
• RoHS Status: ROHS3 Compliant

Acceptable Variation Parameters:

• Current Rating (UL): Substitute parts rated at 18 A exceed the 15 A requirement and are acceptable for applications within the original 15 A specification
• Operating Temperature: Substitute parts rated to 115°C exceed the 110°C requirement and are acceptable for applications within the original temperature range
• Color: Housing color variation (Black or Green) does not affect electrical or mechanical function
• Screw Torque: Variation in torque specification reflects design differences between manufacturers but does not preclude substitution when termination style remains consistent

Both identified substitute parts (Molex 0395200010 and Molex 0395205010) meet all critical matching parameters and are therefore direct substitutes for the TE Connectivity 1-796641-0.

Parameter Comparison

Engineering Selection Recommendations

TE Connectivity 1-796641-0 (Primary Part)

The TE Connectivity 1-796641-0 remains the primary specification for applications where the original design calls for this part number. This component is active in production with established supply availability (723 pieces in stock). The part carries ROHS3 compliance and UL94 V-0 flammability certification, meeting regulatory requirements for industrial terminal block applications.

Molex 0395200010 (Black Housing Substitute)

The Molex 0395200010 is a direct functional substitute with identical electrical and mechanical specifications to the TE Connectivity 1-796641-0. This part features a black housing matching the original color specification. The Molex part is rated for 18 A current (exceeding the 15 A requirement) and 115°C operating temperature (exceeding the 110°C requirement), providing enhanced performance margins. ROHS3 compliance and UL94 V-0 certification are maintained. Inventory availability is higher at 1,350 pieces in stock. REACH status is listed as Unaffected.

Molex 0395205010 (Green Housing Substitute)

The Molex 0395205010 is functionally equivalent to the TE Connectivity 1-796641-0 with the exception of housing color (green instead of black). All electrical and mechanical parameters match the original specification. Current rating (18 A) and operating temperature range (-40°C ~ 115°C) exceed original requirements. ROHS3 compliance and UL94 V-0 certification are maintained. This part offers the highest inventory availability at 4,528 pieces in stock. REACH status is listed as Affected.

Selection Criteria:

• For color-critical applications requiring black housing, select either the TE Connectivity 1-796641-0 or Molex 0395200010
• For applications where housing color is not specified, the Molex 0395205010 offers maximum inventory availability
• All three parts are active products with established supply chains
• All three parts meet identical regulatory compliance requirements (ROHS3, UL94 V-0)
• Molex substitutes provide higher current and temperature ratings, suitable for applications operating at or near the original specification limits

Frequently Asked Questions (FAQ)

Q: Can the Molex 0395200010 be used as a direct replacement for the TE Connectivity 1-796641-0?

A: Yes. The Molex 0395200010 is a direct functional substitute. Both parts feature 10 positions, 5.00mm pitch, 180° wire entry, screw-rising cage clamp termination, and identical wire gauge compatibility (12-30 AWG). Electrical ratings (300 V, 18 A for Molex versus 300 V, 15 A for TE) and operating temperature ranges (-40°C ~ 115°C for Molex versus -40°C ~ 110°C for TE) are compatible. Housing material, contact material, and flammability ratings are identical.

Q: What is the difference between the Molex 0395200010 and Molex 0395205010?

A: The primary difference is housing color. The 0395200010 features black housing, matching the TE Connectivity original part. The 0395205010 features green housing. All other electrical, mechanical, and material specifications are identical between these two Molex parts. REACH compliance status differs (Unaffected for 0395200010, Affected for 0395205010).

Q: Are there any compatibility issues with the insulation height difference between the TE part (0.610") and the Molex parts (0.591")?

A: The insulation height difference of 0.019" (0.49mm) reflects design variation between manufacturers but does not affect functional compatibility. Both dimensions fall within acceptable tolerance ranges for 10-position terminal block plugs with 5.00mm pitch. Mechanical fit and electrical performance remain unaffected.

Q: Can I use the Molex 0395205010 (green housing) in an application originally specified for the TE Connectivity 1-796641-0 (black housing)?

A: Housing color does not affect electrical or mechanical function. The Molex 0395205010 is functionally equivalent to the TE Connectivity 1-796641-0. Use of the green housing variant is acceptable unless the application documentation explicitly requires black housing for identification, safety, or aesthetic purposes.

Q: What is the significance of the higher current rating (18 A) on the Molex substitutes compared to the TE part (15 A)?

A: The Molex parts are rated for 18 A at UL specifications, while the TE part is rated for 15 A. Applications designed for 15 A operation are fully compatible with the higher-rated Molex substitutes. The higher rating provides additional safety margin and does not introduce compatibility issues for circuits operating at or below 15 A.

Q: Are all three parts RoHS compliant?

A: Yes. The TE Connectivity 1-796641-0, Molex 0395200010, and Molex 0395205010 are all ROHS3 compliant. All three parts meet UL94 V-0 flammability requirements.

Q: Which substitute part should I select for maximum inventory availability?

A: The Molex 0395205010 (green housing) offers the highest inventory availability at 4,528 pieces in stock, compared to 1,350 pieces for the Molex 0395200010 and 723 pieces for the TE Connectivity 1-796641-0. If housing color is not a critical specification, the Molex 0395205010 provides the best supply chain continuity.

Q: What is the wire gauge compatibility for all three parts?

A: All three parts support 12-30 AWG wire gauge range (0.05-3mm²). Wire stripping length specifications are 6-7.5mm for the TE part and 6.5mm for the Molex parts. This variation does not affect compatibility for standard industrial wiring applications.

Q: Are there any REACH compliance differences between the substitute parts?

A: Yes. The TE Connectivity 1-796641-0 lists REACH status as Vendor Undefined. The Molex 0395200010 lists REACH status as Unaffected. The Molex 0395205010 lists REACH status as Affected. Applications subject to REACH regulations should verify compliance requirements with the specific part selected.